Aerospace, Excelled: The USA’s Arnold Engineering Development Center

AEDC at work: X-29

The Arnold Engineering Development Center (AEDC), named for U.S. Air Force pioneer Gen. Henry “Hap” Arnold, bills itself as “The World’s Premier Flight Simulation Test Facility.” Nearly half of the AEDC’s 58 test facilities are unique in the U.S., and 14 are unique in the world. These specialized test facilities have played a crucial role in the development and sustainment of virtually every high performance aircraft, air-to-air and air-to-ground weapon, missile, and space system in use by all four of the U.S. military services today. The Center has also been involved in the development of every NASA manned space system, many satellites, and numerous commercial aircraft and spacecraft systems.

In 2003, the Air Force consolidated the test operations contract and the base services contract into a single contract for operations, maintenance, information management, and base support, which was awarded to Aerospace Testing Alliance (ATA) in Tullahoma, TN.

Germany’s F125 Special Forces and Stabilization Frigates

F125 Concept
(click to expand)

Over the last decade, a belief has taken root in global naval circles that shallow littoral chokepoints for maritime trade, operations in and around failed states like Somalia, and expeditionary stabilization operations, will become key foci for many deployments. That realization has driven a number of approaches to naval construction. In the Netherlands, Royal Schelde’s Sigma Ships are designed in block modules, which can be added or subtracted to build anything from an offshore patrol vessel to a large frigate. Denmark is already building its Flyverfisken Class and Absalon Class ships, which leverage the mission module concept and can be used in roles ranging ranging from mine or sub hunting, to anti-ship warfare/ land attack, to carrying troops. Sweden’s Visby Class stealth corvettes helped to inspire the American concept of the Littoral Combat Ship – which has been criticized both for its cost, and for having fewer and less flexible high-end weapon options than any competitor.

Germany’s response has been the F125 frigate, which might best be described as an “expeditionary frigate” design. It doesn’t use the Danish or American mission module concept. Instead, it includes a number of features aimed at making it a strong contributor to long international deployments in littoral environments, and to naval support for stabilization operations.

US Carrier Pilots’ T-45 Training System

Do you feel lucky…?

The T-45 Training System includes T-45 Goshawk aircraft, advanced flight simulators, computer-assisted instructional programs, a computerized training integration system, and a contractor logistics support package. The integration of all 5 elements is designed to produce a superior pilot in less time and at lower cost than previous training systems.

The US Navy uses the Hawk-based T-45TS system to train its pilots for the transition from T-6A Texan II/ JPATS aircraft to modern jet fighters – and carrier landings. This is not a risk-free assignment, by any means. Nevertheless, it is a critical link in the naval aviation chain. This DID FOCUS article covers the T-45TS, and associated contracts to buy and maintain these systems:

QF-16s: Look Ma, No Hands!

QF-16: 1st flight

QF-16s are former F-16 fighters that will be fitted with equipment for remote-controlled flight, and used as aerial targets and decoys for testing against air-air missiles, radars, surface-air missiles, etc. The QF-16 is a follow-on to the QF-4 aerial target drone, which are converted by BAE Systems.

The USAF is running out of F-4 family airframes to convert, and production is set to end in FY 2013. The QF-16s will be their replacements, but the conversion process must still be developed and tested. The QF-16 program is expected to reach Milestone C and a low-rate initial production decision by Q3 2013, giving the USAF time to produce enough of them for a full switch by FY 2016. BAE Systems won’t be leading the QF-16 program, however; Boeing won that contract.

JHMCS: Fighter Pilots’ “Look & Shoot” Helmets Changing Aerial Warfare

(click to view larger)

In the 1970s, fighter aircraft began to appear with Head-Up Displays (HUD) that projected key information, targeting crosshairs etc. onto a seemingly clear piece of glass. HUDs allowed pilots to keep their eyes in the sky, instead of looking down at their instruments. In the 1990s, another innovation appeared: helmet-mounted displays (HMDs) put the HUD inside the pilot’s helmet, providing this information even when the pilot wasn’t looking straight ahead. The Israelis were already pioneering a system called DASH (Display And Sight Helmet) when a set of former East German MiG-29s, equipped with Soviet HMDs, slaughtered USAF F-16s in NATO exercises. Suddenly, helmet-mounted displays became must-haves for modern fighters – and a key partnership positioned Elbit to take DASH to the next level.

This DID Spotlight article offers insights into the rocky past, successful present, and competitive future of a program that has experienced its share of snags and controversy – but went on to become the #1 helmet-mounted sight in the world. It also details the game-changing effects of Joint Helmet Mounted Cueing Systems on air combat, its production sets and known customers, and all contracts since full-rate production began.

Soldier Battle JTRS: The HMS Radio Set

PRC-154 with 75th RR

The Pentagon’s JTRS (Joint Tactical Radio System) aimed to replace existing radios in the American military with a single set of software-define radios that could have new frequencies and modes (“waveforms”) added via upload, instead of requiring multiple radio types in ground vehicles, and using circuit board swaps in order to upgrade. Trying to solve that set of problems across the entire American military meant taking on a very a big problem. Maybe too big. JTRS has seen cost overruns and full program restructurings, along with cancellation of some parts of the program.

JTRS HMS (Handheld, Manpack & Small Form-Fit) radios, for use by the individual solder, have survived the tumult, and are now headed into production. They offer soldiers more than just improved communications, and have performed in exercises and on the front lines. Now, production is ramping up.

Training Hercules: The USA’s JMATS Contracts

MATS WST for
SOCOM HC/MC-130J

One of the most important components of Lockheed Martin’s C-130J medium transport planes never leaves the ground. The best equipment is useless if people aren’t trained to operate and maintain it, which is why the MATS (Maintenance and Aircrew Training System) set of trainers and simulators are so essential. When the Pentagon assesses “operational suitability” for an aircraft, a strong training structure is one of the things they look for.

MATS complements the existing ATS system for previous-generation C-130s, and provides a comprehensive range of training devices and training support services to aircrews. The USA’s JMATS contracts include aircrew instruction, operations, contractor logistics support and engineering services:

• C-130J MATS
  
• Contracts & Key Events [updated]
  
• Additional Readings
  

Qatar Orders PC-21 Trainers

PC-21

Qatar is in the middle of overhauling its air force, with a competition for new fighters that has attracted interest from around the world. They’re also busy upgrading their pilot training, to serve with the newly established Air Force Academy in Qatar. In July 2012, Switzerland’s Pilatus Aircraft announced that the QEAF had joined in neighbors in the UAE and Saudi Arabia with an order for 24 of the firm’s high-end PC-21 turboprop trainers, a corresponding Training System, and “an extensive [and long term] logistics support and maintenance package.” The deal’s value wasn’t disclosed, and the exact details of the support agreement could make a big difference. As a point of comparison, however, the UAE’s deal for 25 PC-21s and associated items ran to $511 million in 2009.

The new QEAF academy will receive its 1st aircraft in mid-2014, with training expected to begin in mid-2015. Pilatus says that the PC-21 was picked after a competitive process, which included evaluation in Switzerland and in Qatar. Traditional competitors in the global turboprop trainer market include Pilatus’ own offerings like the PC-7 Mark II. They also include HawkerBeechcraft’s T-6C from the USA, Embraer’s EMB-314 Super Tucano from Brazil, and Korea Aerospace Industries’ KT-1 turboprop trainer, which has been exported to Turkey and Indonesia. The side-by-side German Grob 120TP is making its own bid to enter this field as a full elementary-to-advanced trainer, and Indonesia will use it for initial training duties.

Italy & Israel: A Billion-Dollar Offer They Didn’t Refuse

The Israeli Air Force has known since December 2008 that its fleet of A-4 Skyhawk jet trainers and light attack aircraft would leave service. It took until July 2012 to sign a contract for the Skyhawk’s successor, despite justifiable complaints from South Korea that the process lacked full professional formality. The first M-346 Master trainers should begin arriving in Israel around mid-2014, where they will be operated by the IAI/Elbit “TOR” joint venture as a public-private partnership service to the IAF.

Italy’s M-346 eventually beat KAI’s supersonic T-50, thanks to a combination of air force evaluations, geo-political considerations, and countervailing industrial offers. For most countries, “industrial offsets” mean sub-contracting work in their country, sometimes even in sectors of their economy outside of the defense industry. Israel’s weapons industry is far more developed, however, and so their advanced trainer competition saw “industrial offsets” as the purchase of full-fledged Israeli weapons systems. South Korea was already a customer for Israeli radars, UAVs, and missiles, and was seen as the favorite thanks to their relationships and their jet. Italy was a much smaller customer, but relations between Silvio Berlusconi and the Jewish state had been good for a long time. By October 2011, reports surfaced that Italy had made Israel a very impressive offer – one that would make Italy a major export customer for strategic systems, even as it equalized purchases on both sides. In the end, it was an offer the Israelis couldn’t, and didn’t, refuse.

The deal’s components are as follows:

Brazil’s F-5BR Fighter Fleet Upgrade Program

FAB F-5EM

Elbit’s May 2008 investor filing with the SEC had this to say about their program history with Brazil’s F-5 fighters:

“In 2001, Elbit Systems began work under contracts for the Brazilian F-5 Aircraft Modernization Program. The program calls for the upgrade of 46 F-5 aircraft for the Brazilian Air Force. Our contracts for the program are with Embraer and the Brazilian Government, with a total value of approximately $230 million to be performed over an eight-year period. The contract with Embraer provides for an avionics upgrade, which includes an EW suite, mission computers, helmet mounted system, radar, displays and other avionics products. Delivery of production aircraft began in 2005. In January 2007, Elbit Systems was awarded an additional order to integrate further advanced capabilities in the F-5 aircraft. The contract with the Brazilian Government covers a logistic support program including establishment of an in-country maintenance center based at AEL.”

Brazil’s F-5BR upgrade program creates F-5EM and F-5FM aircraft…