PC Mechanical in Santa Maria, CA won a $26.2 million firm-fixed price, indefinite-delivery/ indefinite-quantity contract for repair, overhaul, and preventative maintenance services for civil engineering support equipment at the Naval Facilities Expeditionary Logistics Center located at Naval Base Ventura County in Port Hueneme, CA (60%) and at the Naval Construction Battalion Center Gulfport located in Gulfport, MS (40%). This contract contains options, which if exercised, will bring its cumulative value to $139.5 million.

DID has more on the types of vehicles that PC Mechanical will repair…

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Cougar 6×6, IEDed
- the crew lived.
(click to view full)

The Cougar family of medium-sized blast-protected vehicles is produced in both 4-wheel (formerly Cougar H) and 6-wheel (formerly Cougar HE) layouts. Eventually, the wisdom of using survivable vehicles in a theater where land mines were the #1 threat became clearer, and these vehicles have gradually shifted from dedicated engineer and Explosives Ordnance Disposal (EOD) roles to patrol and route-proving/ convoy lead functions as well.

Cougar orders predate the USA’s MRAP program to rush mine-resistant vehicles to the front lines; indeed, the performance of Force Protection’s vehicles on the front lines was probably the #1 trigger for the MRAP Program’s existence. This DID FOCUS Article describes Force Protection’s vehicles, and its efforts to ramp up its production; it also covers key events and procurements related to Force Protection’s Cougar (MRAP CAT I & II) and Buffalo (MRAP CAT III) vehicles in the USA and around the world. To date, the firm has received orders from Britain, Canada, France, Hungary, Italy, Iraq, and Yemen; front line testimonials offer evidence of their effectiveness.

In recent news, new British variants have entered service, Force Protection is opening a new middle eastern facility, and a key upgrade involving new Oshkosh suspensions is underway…

• The Cougar Vehicles [updated]
• Cougar Family: Related Contracts & Events [updated]
• Appendix A: Ramping Up Production
• Appendix B: Additional Readings and Sources
  
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Terrier AVRE
(click to view full)

Combat engineering is emerging as an under-appreciated but critical component of counter-insurgency work, with applications that range from restricting the battlefield to building cooperation with civilian populations. Britain is improving its own capabilities, and has just ordered 60 Terrier Armored Engineering Vehicles for the Royal Engineers, under a GBP 300 million ($430 million equivalent) contract with BAE Systems. The vehicles was designed in Leicester and will be assembled in Newcastle, with over 90% of its manufacture supported by companies from across the UK. Terrier will replace the existing Combat Engineer Tractor (CET) beginning in 2011, and will work alongside the Royal Engineers’ heavier Challenger 2 derived TROJAN AEV/AVREs.

The Terrier’s tracked chassis provides both true all-terrain mobility, and the traction required for heavy engineering jobs. A quick-hitch mechanism means that its bucket can be rapidly dropped and replaced with other front-mounted equipment, such as mine-clearing devices. Similarly, the side excavator arm can take a variety of attachments to dig, lift, drill, or hammer. All of this equipment is controlled from the 2-person, climate-controlled crew compartment that lets the Royal Engineers operate the vehicle in any climate. Changes have also been made to the original Terrier design in light of operational experience in Iraq and Afghanistan, adding more protection against mines, and making it easier to add extra armor. For mine-related work, the Terrier can even be operated remotely from over 1,000 meters away, using onboard camera systems for an up-close view.

As heavy engineering vehicles, Terrier can tow an 18-tonne engineer trailer and deploy fascines (pipe bundles for filling ditches) and trackway (rolled metallic sheets to create temporary road surfaces). While the Ministry of Defence describes them as “air portable,” the 30 tonne/ 33-ton Terriers cannot be carried on its C-130 tactical airlifters. Portability will be limited to the future A400M if Britain accepts delivery, or to options like the RAF’s C-17s and NATO’s chartered AN-124s that can carry any vehicle, including 70-ton Challenger 2 tanks. UK MoD | British Army.

D7Gs in Ramadi, Iraq
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Caterpillar, Inc in Mossville, IL received a $73.2 million cost plus, no fee, firm-fixed-price contract with options. They will provide services to the Life Extension Program for Program Executive Office (PEO) Combat Support/Combat Service Support’s Caterpillar equipment, which includes the D7F Dozer, the 130G Grader and the 621B Scraper. Note that the D7Fs were first introduced in 1969, and the 621Bs are also several generations old.

This umbrella contract simply sets the terms and the maximum ceiling; each request will be taken care of by a task order between March 4/09 and Feb 20/12. One bid was solicited and one bid received by US Army TACOM in Warren, MI (W56HZV-09-D-0027).

FRES-U finalists:
There can be… none?
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Many of Britain’s army vehicles are old and worn, and the necessities of hard service on the battlefield are only accelerating that wear. The multi-billion pound “Future Rapid Effects System” (FRES) aims to recapitalize the core of Britain’s armored vehicle fleet over the next decade or more, filling many of the same medium armor roles as the Stryker Family of armored wheeled vehicles and/or the Future Combat Systems’ Manned Ground Vehicle family. Current estimates indicate a potential requirement for over 3,700 FRES vehicles, including utility and reconnaissance variants. Even so, one should be cautioned that actual numbers bought usually fall short of intended figures for early-stage defense programs.

DID’s FOCUS articles offer in-depth, updated looks at significant military programs of record. The FRES program was spawned by the UK’s withdrawal from the German-Dutch-UK Boxer MRAV modular wheeled APC program, in order to develop a more deployable vehicle that fit Britain’s exact requirements. Those initial requirements were challenging, however, and experience in Iraq and Afghanistan led to decisions that changed a number of requirements, and raised the acceptable weight limit. The UK MoD has taken some criticism for its selection of wheeled APCs as its FRES-U infantry fighting vehicle finalists, and even more criticism for making the Boxer MRAV one of those finalists after spending all that time and sterling on FRES development. In the end, GD MOWAG’s Piranha V won the utility vehicle competition.

FRES-U is not the end of the competition, however, or the contracts. In fact, FRES has just seen the winning bidder’s preferred status revoked, and FRES-U will now take a back seat to the scout version. In response, BAE has warned that the delays may imperil some of its UK armored vehicle plants…

• FRES: The Program (Continue reading…)
• FRES: Contracts & Key Events [updated]
• Additional Readings
• Appendix 1 – The British Army’s Armored Vehicle Fleet, late 2006
• Appendix 2 – A New Procurement Approach: System House Challenges
• Appendix 3 – FRES: Key Challenges for the Contractors
• Appendix 4 – FRES Experiments: Electronic Architecture Contracts
• Appendix 5 – FRES Experiments: Vehicle-Related Contracts
  
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Iraq’s new rifles
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As Iraq’s military gets back to its feet, it has received armored vehicles, up-armored Hummers, and assorted weapons, vehicles, and aircraft. The initial priority on armed combat forces that could be supported by American combat logistics has started to give way to a buildup of Iraq’s own logistics and maintenance capabilities.

On March 21/08, the US DSCA announced a formal request by Iraq’s government for various vehicles, small arms and ammunition, communication equipment, medical equipment, and clothing and individual equipment as well as associated equipment and services. The total value, if all options are exercised, could be as high as $1.39 billion.

Items requested include:

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AEV-3 Kodiak
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The question of “which tank is best” depends entirely on the terrain and concept of employment one faces, but most observers agree that the Leopard 2 by Rheinmetall/KMW would finish at or near the top in almost all circumstances. It’s also one of the most widely-bought modern tanks, thanks to second hand deals at fire sale prices that have divested the German and Dutch armies of most of their vehicles. As DID has pointed out, those moves position the German firms as natural choices when the time comes to field a successor. Meanwhile, a secondary business of maintenance and modifications offers plenty of opportunities.

On Nov 30/07, The NIS news bulletin reported that the Dutch defence ministry was preparing sign a contract with Germany’s Rheinmetall Land Systems in late 2007 for 10 of its AEV-3 10 Kodiak engineering tanks. Switzerland’s RUAG pioneered the design with Rheinmetall, and launched the new Leopard-2 based “Geniepanzer/ Kodiak” platform as a cooperative venture in January 2007. They can perform combat engineering in difficult terrain, and have attachments that are especially useful for mine clearance operations.

The deal went through in January 2008, but the Netherlands wasn’t the only customer – the deal now involves Sweden as well, via separate but coordinated contracts…

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ILAV w. MCATS
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The global trend toward mine-resistant vehicles has become unmistakable. The 101st Airborne’s RG-31s and Australian Bushmasters were the first examples in Iraq, followed by the M1117 ASVs for military police and Cougar and Buffalo vehicles among US Marines et. al. Britain has the ‘Mastiff’ Cougar variant. And the Iraqis? While up-armored Hummers are a big upgrade over the Ford commercial pickups some units were using, they knew that they, too, needed a mine-resistant vehicle that could perform patrols in urban areas and along their country’s roads.

Their choice featured a familiar vehicle base – but an unfamiliar partnership. While the design is based on Force Protection Inc’s v-hulled Cougar that has earned such praise from US Marine Corps and Army Explosive Ordnance Disposal teams in Iraq, the prime contractor is competitor BAE Systems. The original contract and associated work began at the end of May 2006, and its total value could reach $445.4 million and 1,050 vehicles if all options are exercised. The first ILAVs, aka. ‘Badgers’ were delivered to Iraq 90 days after contract award, i.e. by the end of August 2006.

So why bid a Cougar variant, instead of existing BAE products? And what’s the status of production orders so far to Iraq and… Yemen?

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BTR-3
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In September 2006, “Up to $750M in Weapons & Support for Iraq” described Iraq’s order for a number of American small arms, as well as helicopters and blast resistant vehicles. About a year later, we have a follow-on order that extends a number of the trends that request started. While the temptation exists to focus on the helicopters, blast-resistant vehicles, small arms, et. al., that would be a mistake. This is an extremely important contract for Iraq’s armed forces, and none of those systems are the reason why.

On Sept 25/07, the US Defense Security Cooperation Agency announced [PDF format] Iraq’s formal request for vehicles, small arms, ammunition, explosives, and communications equipment as well as associated equipment and services. The total value, if all options are exercised, could be as high as $2.257 billion. The request includes:

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Buffalo, not Rhino
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Small business qualifier Force Protection Industries, Inc. in Ladson, SC received a $12 million for firm-fixed-priced delivery order #0006 under previously awarded firm-fixed-price, indefinite-delivery/ indefinite-quantity contract (M67854-07-D-5006) for 14 Mine Resistant Ambush Protected (MRAP) Category III Buffalo vehicles. The Buffalo is a mine-resistant, route clearance type vehicle that is used to dispose of discovered mines. It was also the vehicle that triggered the 2007 Biden Amendment [MS Word format] to accelerate MRAP purchases.

This contract was not competitively procured – unlike other MRAP categories, CAT III has only one vehicle choice. Work will be performed in Ladson, SC and work is expected to be complete by April 2008. All contract funds will expire at the end of the current fiscal year. The Marine Corps Systems Command in Quantico, VA issued the contract.

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