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Korea’s T-50 Spreads Its Wings

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AIR T-50 Side Left lg
T-50 Golden Eagle
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Korea’s defense industry is advancing on all fronts these days. On the armored vehicle front, vehicles like the XK2 tank and K9/K10 self propelled howitzer are beginning to win orders, and its XM-21 amphibious infantry fighting vehicle may not be too far behind. All fill key market niches, promising performance at a compartively inexpensive price. Its shipbuilding industry, one of the world’s busiest, is beginning to turn out AEGIS destroyers and LHDs. Now its aerospace industry is underway with the already-exported KT-1 trainer/ light attack aircraft, and a clever entry into an incipient market.

Enter the T-50/A-50 Golden Eagle, which offers a supersonic high-end trainer and light fighter aircraft at an attractive price, just as many of the world’s training fleets are reaching ages of 30 years or more, and high-end fighters are pricing themselves out of reach for many countries. That combination may be about to spark some buyers on the international market, as well as the ROKAF.

T-50: The Program, The Plane(s)

AIR T-50 Underside
T-50, underside
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The T-50 was developed by Korea Aerospace Industries, Ltd., with cooperation and global marketing support from Lockheed Martin. Both firms were aware that many training aircraft fleets are aging, even as higher-performance fighters demand trainer aircraft that can keep up. The Korean government needed a fleet of trainers, and saw an opportunity to give their aerospace sector a strong boost in the process. Total investment in the T-50’s RDT&E program amounted to more than $2 billion: 70% from the Korean government, 17% from KAI, and 13% from Lockheed Martin.

With a length of 43 feet and a wingspan of 30 feet, the 2-seat T-50 is about 4 feet shorter than the F-16; overall, it’s only about 80% of the F-16’s size. The relative size of the control surfaces and tails are larger, however, to improve handling characteristics at lower speeds and make the aircraft easier to land. Larger landing gear is also fitted, to absorb harder landings, which is to be expected from student pilots. Its form’s resemblances to Lockheed Martin’s F-16 are suggestive, and include the blended mid-set wing, complete with leading-edge root extensions and rear ‘shelf’ fairings ending in F-16-style split airbrakes. The air intake layout on the sides is somewhat similar to the F/A-18 Hornet or Northrop’s F-20A Tigershark, and the aircraft is powered by the same engine: GE’s popular, reliable and fuel-efficient F404, with slight improvements over the F404-GE-402 for single-engine redundancy and reliability features. The T-50 carries a navigation / attack system, and can carry Sidewinder missiles on the wingtips, as well as fuel, rockets, or qualified precision weapons on its 5 underwing and center pylons.

The T-50 family’s empty weight is 14,000 pounds, and maximum takeoff gross weight is 29,700 pounds; the F404-GE-102 engine produces 17,700 pounds of thrust. Maximum rate of climb is 39,000 feet per minute; and the maximum speed is Mach 1.5. Service ceiling is 55,000 feet, the design load factor is 8gs, and the trainer airframe is designed for up to 10,000-hour service life (8,344 hours for the A-50).

ELEC T-50 Cockpit
T-50 cockpit
(click to view full)

Still, the plane is designed to be a trainer, with better rear visibility than a 2-seat F-16. An “active stick” ensures that stick movements in the front or rear are transmitted to the stick in the other seat, to improve monitoring and learning. Embedded training features, in-flight recording and post-mission debriefing capability are all built in. The standard tools of a modern fighter pilot’s trade are likewise present: “glass cockpit” of digital screens, HUD, HOTAS control systems to keep everything at the pilot’s fingertips, triple-redundant electrical system, fly-by-wire, advanced radio and navigation systems including INS/GPS, and a Martin-Baker zero-zero ejection seat. The seat back angle is 17 degrees – similar to the seat angles of the F-35 Joint Strike Fighter and the F/A-22.

So, too, are the standards for modern trainers: the aircraft is part of a larger, integrated training system that includes simulators, computer-based training, cockpit and maintenance trainers, and a training management system.

Maintenance has also received careful thought. The new trainer’s airframe will require no mandatory depot maintenance, and the aircraft boasts a “single-tier design” with some 250 access panels allowing technicians to get at any major system without having to remove any others. Extensive self-diagnostics will help keep maintenance costs down.

AIR T-50B Golden Eagle
A-50 LIFT
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All in all, the T-50 may remind some people of the F-16 that was originally designed by the “Fighter Mafia” back in the 1970s, when they were busy breaking every big-jet, multi-role, high-priced rule the USAF had cultivated for over a decade. Its thrust/weight ratio ensures that it’s no F-16; even so, 25 years after the F-16 was entering service, it retains one more comparison point: a similar price point in absolute dollars. A $20 million price point in the modern era places it firmly on the high end for a trainer, but its supersonic performance and versatility could still make the T-50 very popular indeed. Key market competitors include the BAE Hawk, Aermacchi’s M346, and its Russian twin the Yak-130, all of which are subsonic aircraft.

A slightly more expensive ($22 million) variant called the T-50B or A-50 Golden Eagle is fitted for the lightweight fighter and light attack roles, as well as service in the lead-in fighter trainer (LIFT) role. It adds the AN/APG-67v4 multi-mode radar and a lighter, 3-barreled M61 20mm gun, as well as a weapons management system, radar warning receiver, and provision for additional electronic countermeasures equipment and specialty pods. It seems to offer performance that competes favorably with likely competitors such as the Chinese/Pakistani JF-17 and India’s Tejas LCA. All 3 of these jets are likely to find themselves competing in the niche once occupied by a pair of 1960s-1970s era competitors – Russia’s MiG-21s, and Northrop’s amazingly popular F-5, which still flies with the ROKAF. Both aircraft are still flying in many air forces, and both are reaching the end of their lifespan. Unlike its Chinese and Indian competitors, however, the A-50’s fighter trainer role makes it attractive to first and second world air forces as well.

The Republic of Korea Government authorized the go-ahead of the T-50 development program in October 1997, after the completion of the conceptual design in which started in 1992. The Full Scale Development Program was successfully completed in January 2006. The ROKAF already has production orders for 94 of KAI’s aircraft: 50 of the T-50 trainers, and 44 of the A-50 LIFT/ light fighters. Further domestic orders may follow for the A-50 or a single-seat A-50+ variant, to replace the RoKAF’s F-5 Tiger II and F-4 Phantom fighters. Outside South Korea, Lockheed Martin Aeronautical Systems and KAI have created the T-50 International Company (TFIC) to pursue export markets.

KAI is the prime contractor, and is responsible for the design of the fuselage and tail unit, final assembly of the aircraft, and design of the accompanying training systems. The mid-mounted variable camber wings are manufactured by Lockheed Martin, who is also responsible for the avionics and fly-by-wire flight control system and provides technical consulting.

The production line at Saechon is designed for a 1.5-aircraft-per-month production capability with a single shift, but the assembly process can produce up to 2.5 aircraft per month by simply adding another shift if orders increase. Man Sik Park, director of the T-50 management team at Sacheon, adds that “Getting more customers than our line can currently handle is no problem because we can increase the production rate further with additional tools and assembly jigs.”

Contracts & Key Events

AIR T-50B Fuel Tank Separation
A-50 drops tank
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Nov 1/07: Reports claim that Aermacchi’s M-346 and KAI’s T/A-50 are the finalists in the UAE competition, with Britain’s Hawk LIFT eliminated by BAE’s own admission. Flight International report. The Korea Times report pegs the UAE’s purchase total at 35-40, rather than 60. Time will tell.

They also add a market prediction from KAI officials that expect T-50 variants will secure about 30% of the 3,300 aircraft global trainer market within 25 years – about 1,100 aircraft.

Oct 26/07: KOIS reports that Korea’s commerce and industry minister Kim Young-ju is headed to the United Arab Emirates (UAE), where the T-50 is competing against the BAE Hawk Mk128 LIFT and Aermacchi’s M-346 for an estimated 60-plane, $1+ billion order. The UAE is expected to choose its next generation trainer jet by early November 2007. See “Korea’s commerce, industry minister pitches T-50 jet to UAE.”

Oct 15/07: On the eve of the Seoul 2007 Air Show, KOIS reports that the T-50 is poised to pick up orders in the United Arab Emirates (60 jets), Greece (30), and Singapore (40). “Korea is expected to sign the deals with the three nations this month or next month,” said Yoon Cha-young, executive director of the Korea Aerospace Industries Association.

Dec 13/06: The Government of South Korea has signed a contract with Korea Aerospace Industries (KAI) for approximately 50 additional T-50 and TA-50 Golden Eagle advanced jet trainers. The new aircraft will be used for advanced jet training and lead-in fighter training. All the aircraft will be delivered from KAI’s production facility in Sacheon, South Korea. Lockheed Martin release.

Nov 16/06: Korea Aerospace Industries (KAI) and Lockheed Martin sign a memorandum of understanding today to expand their strategic relationship. Ralph Heath, president of Lockheed Martin Aeronautics, in the Lockheed Martin release:

“First, the memorandum is a recommitment to continue our efforts in marketing the T-50 Golden Eagle to international customers. Additionally, we will seek ways to collaborate on future opportunities in Korea, the United States and the international marketplace. We value the important, long-standing relationship we have with KAI.”

“First, the memorandum is a recommitment to continue our efforts in marketing the T-50 Golden Eagle to international customers,” said Ralph Heath, president of Lockheed Martin Aeronautics. “Additionally, we will seek ways to collaborate on future opportunities in Korea, the United States and the international marketplace. We value the important, long-standing relationship we have with KAI.”

Hae Joo Chung, KAI president:

“This new agreement means that our two companies will look to cooperate in the areas of aircraft modification and upgrades, as well as the future fighter requirements for the Korean government. The new business sector of Performance Based Logistics Support provides an important opportunity for cooperation with Lockheed Martin in Korea and with international customers.”

July 17/06: Lockheed Martin release: “Last month program officials announced the opening of a new marketing office in Abu Dhabi, United Arab Emirates. This facility gives KAI greater proximity to potential customers in the Middle East and Europe and allows the Korean-based company an opportunity to grow its business-base.”

AIR T-50 KAI-1
T-50: KAI-1
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Jan 4/06: Korea Aerospace Industries (KAI) made company history recently with delivery of its first 2 production T-50 advanced jet trainer aircraft to the Republic of Korea Air Force (ROKAF). Designated KAI-1 and KAI-2, these aircraft are the first deliveries to a customer since the award of the production contract just 24 months ago. In addition to these 2 aircraft, KAI will deliver another 8 aircraft to the ROKAF in 2006, and 1 per month afterward. Lockheed Martin release.

Feb 11/05: The supersonic T-50 Golden Eagle advanced jet trainer has attained several significant technical milestones, including reaching maximum load factors (8g), maximum operating speed (Mach 1.3, design limit Mach 1.5), beginning stores separation testing (fuel tank jettison), and completing its second lifetime (lifetime = 8,334 flight hours) of structural durability testing. Lockheed Martin release.

Oct 26/04 – Jan 6/05: The T-50 Golden Eagle advanced jet trainer successfully completes aerial gunfire testing. A total of 10 test flights were conducted under a variety of flight conditions, including 3 supersonic flights. Testing included operation of the gun and ammo handling system, plus measurement of vibration levels and adequacy of the gun bay gas purging capability.

The tests used the 3rd Full Scale Development aircraft, the first in the A-50 lead-in fighter trainer (LIFT) configuration. The gun is a lighter weight, internally mounted 3-barrel version of Genetral Dynamics’ standard 6-barrel M61 used by many fighters. It has a rate of fire of 3,000 rounds per minute, and the ammo system holds 205 rounds of ammunition. The gun will be used for both ground strafing and aerial gunnery training. Lockheed Martin release.

Feb 19/03: The T-50 achieves supersonic flight for the first time. The milestone flight was accomplished on the No. 1 flight-test aircraft during the 60-minute flight from the air base at Sachon, South Korea. The top speed achieved was Mach 1.05 at an altitude of 40,000 feet. Full afterburner on the General Electric F404-GE-102 engine was used to accelerate to the target speed, then minimum afterburner was used to sustain the speed. Approximately one minute was spent in the supersonic regime.

“The aircraft accelerated through the Mach smoothly and quickly,” said Major Choong Hwan Lee, Republic of Korea Air Force test pilot for the flight. “I observed no adverse flight or handling characteristics. I was able to hold the target speed of Mach 1.05 with plenty of excess power available, so I have no doubt this aircraft will be able to achieve its maximum design Mach of Mach 1.5.” Lockheed Martin release.

Additional Readings

  • Lockheed Martin Code One Magazine (Q4 2005) – T-50 Triumphs. Very detailed overview of features, and of their manufacturing approach as well.
  • Flight International (Feb 21/06) – Korea high: T-50 flight test Aside from a slight “wing rock” issue when attempting to reach g limits during certain turns, “My overriding impression of the T-50 was trainer that was easy to fly, with carefree aircraft and engine handling, and combined stunning performance with modern avionics. It also has the digital capacity to enable future upgrades that will allow the tariner to mimic closely the fourth-generation fighters it will support throughout its life. KAI has produced the T-50 at the right time and with the right specification to capitalise on a growing need for more advanced trainer.”
  • Aviation Week, Paris Air Show (June 17/01) – T-50 Builders Court NATO Buyers And They First Show Cockpit Here . “The project is about three months ahead of schedule, for which the partners credit “a disciplined design, development and fabrication approach” that cut typical drawing release time by eight months and parts fabrication and subassembly time by five months. Major component mating began just 17 months after the partners froze the outer mold line design.

Competitors

  • Air Force Technology – Yak-130 Combat Trainer, Russia. Closely related to the Aermacchi M346; they were once a joint program. Currently serves with or ordered by Russia and Algeria.