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Snakes and Rotors: The USMC’s H-1 Helicopter Program

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UH-1Y and AH-1Z
by Neville Dawson
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The US Marines’ helicopter force is aging on all levels, from CH-46 Sea Knights far older than their pilots to the 1980s era UH-1N Hueys and AH-1W Cobra attack helicopters that make up the Corps’ helicopter assault force. While the V-22 program has staggered along for almost 2 decades under accidents, technical delays, and cost issues, replacement of the USMC’s backbone helicopter assets has languished. Given the high-demand scenarios inherent in the current war, other efforts are clearly required.

Enter the H-1 program, the USMC’s plan to remanufacture 100 of the Marines’ old UH-1N Hueys and 180 of its AH-1W Super Cobra attack helicopters into advanced variants. The new versions would discard the signature 2-bladed rotors for modern 4-bladed improvements, redo the aircraft’s electronics, and add improved engines and weapons to offer a new level of performance. At least, that was the idea. It hasn’t quite worked out that way, and the H-1 program has encountered its own share of delays and issues. Nevertheless, the program survived its review, and continues on into the low-rate initial production stage and OpEval Phase II.

DID’s FOCUS articles offer in-depth, updated looks at significant military programs of record. This article covers the H-1 program’s rationale and changes, the upgrades involved in each helicopter model, program developments and annual budgets, the full timeline of contracts and key program developments, and related research sources.

Recent developments include an order for the UH-1Y’s turrets, and the overall program’s FY 2008 purchase…

US Carrier Pilots’ T-45 Training System (updated)

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Do you feel lucky…?
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DID has covered the T-45 Training System before, which includes T-45 Goshawk aircraft, advanced flight simulators, computer-assisted instructional programs, a computerized training integration system, and a contractor logistics support package. The integration of all 5 elements is designed to produce a superior pilot in less time and at lower cost than previous training systems.

The US Navy uses the Hawk-based T-45TS system to train its pilots for the transition from T-6A Texan II/ JPATS aircraft to modern jet fighters – and carrier landings. This is not a risk-free assignment, by any means. Nevertheless, it is a critical link in the naval aviation chain.

DID recaps its coverage of the complete T45TS system, notes the relevant budgetary figures, and covers its contracts from FY 2006 onward. The latest developments include a Power By The Hour engine support contract…

Saving the Galaxy: The C-5 AMP/RERP Program

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AIR C-5 Galaxy Over SF Bay
C-5 Galaxy
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DID’s FOCUS articles offer in-depth, updated looks at significant military programs of record. This FOCUS Article explains what the C-5 AMP/RERP program involves, what it’s so critical to the future of American airpower, and why it’s such a challenging project. It also covers developments on the political and contracting fronts.

When it was introduced, back in 1970, the C-5 Galaxy was the largest plane in the world. A second construction program in 1981-1986 delivered 50 more; 4 have been lost in crashes, for a total fleet of 126. Each C-5 aircraft can carry 265,000 pounds of cargo for 4,000 miles (roughly double that of the newer C-17A), or 125,000 pounds for 8,000 miles. Its hinged nose can even be raised to make loading or unloading easier, and the Galaxy’s ability to lift even the heaviest main battle tanks into theater made it a critical part of the transatlantic air bridge that would reinforce Europe in the event of a Russian attack. During the 2003 run-up to Operation Iraqi Freedom I, C-5s proved their worth again as they helped clear logistics bottlenecks in Europe.

AIR C-5 Silhouette Sunrise or Sunset
Sunrise? Sunset?
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Even so, the fleet is not without its issues. The C-5 has the highest operating cost of any Air Force weapon system, and those costs stem from extremely high maintenance demands as well as poor fuel economy. Availability rates routinely hover near 50%. To add insult to injury, the Russians not only built a bigger plane (the AN-124), they sold it off at the end of the Cold War to semi-private operators, turning it into a commercial success whose customer list now includes… NATO. Meanwhile, the USA needs long-range, heavy load airlift. The AN-124’s commercial success may get its production line restarted, but the C-5 has no such hope. C-17s cost more than $200 million per plane – about the cost of a 747-8 freighter, but still a lot of money.

The US Air Force believed it could save money by upgrading the older C-5s to renew their avionics (AMP) and engines (RERP). Their hope was that this would eliminate the problems that keep so many C-5s in the hangar, cut down on future maintenance costs, and grow airlift capacity without adding new planes. Unfortunately, the program is program experiencing major cost growth, and a battle is ongoing between C-5M and C-17 supporters in Congress.

The C-5M program wound up being cut in size, and cut in two. The C-5A and C-5B/C fleets are now slated for different treatment, which will deliver fewer of the hoped-for benefits in exchange for lower costs and lower risk. The latest development involves the beginning of the C-5A fleet’s induction into AMP…

Modernizing Canada’s Halifax Class Frigates

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Windsor and Montreal
HMCS Montreal & sub:
HMCS Windsor
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Launched between 1988-1995, and commissioned between 1992-1996, Canada’s 12 City Class (now Halifax Class) frigates currently form the high end of its naval capabilities. The Canadian Navy has declined drastically from its post-WWII status as the world’s 4th largest navy, and the Halifax Class itself is finding that its open-ocean design is not suited to cope with modern littoral threats and improving anti-ship missiles. Replacement vessels are still many years away, which means that the 4,750t frigates will need to be modernized within the limits of their design if they are to remain effective.

Canada’s government has decided to fund that modernization, much as Australia and New Zealand are modernizing the Halifax Class’ ANZAC Frigate contemporaries. Refits are scheduled to begin with HMCS Halifax in 2010, and that ship is scheduled to re-enter service about 18 months later in 2012. By 2017, all 12 frigates are scheduled to be upgraded as part of a C$ 3.1 billion (about $2.9 billion) program.

This DID article explains the scope of the upgrades, notes the current systems, and covers the contracts and developments involved…

Continue Reading… »

Digital Abrams: The M1A2 SEP Program (updated)

Related Stories: Americas - USA, Contracts - Awards, Contracts - Modifications, Delivery & Task Orders, Electronics - General, FOCUS Articles, General Dynamics, New Systems Tech, Other Corporation, Simulation & Training, Tanks & Mechanized

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M1A2 SEP
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America’s M1 Abrams tanks come in a number of versions. In addition to the M1A1 that is now standard, the US Army is beginning to field its M1 TUSK for urban warfare. It also operates the M1A2 System Enhancement Program (SEP), currently the most advanced standard variant.

The M1A2 SEP is builds on the digitized M1A2 platform with an improved armor package of third generation steel-encased depleted uranium armor, a new command and control system, second-generation FLIR thermal sights that include a Commander’s Independent Thermal Viewer (CITV) for “hunter-killer” operation, the Under Armor Auxiliary Power Unit (UAAPU) that lets crews run key electronics without running the engine, and a Thermal Management System (TMS – i.e. air conditioning for crew & electronics). The M1A2 SEP also features enhanced electronics like color maps and displays, improved networked communications, high-density computer memory and increased microprocessing speed, a more user friendly “Soldier Machine Interface (SMI)”, and an open operating computing system that will make future upgrades and additions easier.

This DID article covers the M1A2 Abrams SEP upgrade program, and will be updated and backfilled as new contracts are issued and key events take place. New materials will be noted in green. The most recent addition is a long-lead materials contract to get ready for the Third Armored Cavalry Regiment’s tanks…

JHMCS: Fighter Pilot “Look & Shoot” Helmets’ Upgrade, Ups & Downs

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ELEC HMD JHMCS Collage

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In the 1970s, fighter aircraft began to appear with Head-Up Displays (HUD) that projected key information, targeting crosshairs et. al. onto a seemingly clear piece of glass, so the pilot could keep his eyes on the sky instead of looking down at his instruments. We’ve been wondering when we’d see them in our automobiles ever since. In the 1990s, another innovation appeared: helmet-mounted displays put the HUD inside the pilot’s helmet, providing this information even when the pilot wasn’t looking straight ahead. The Israelis were already using a system called DASH when a set of former East German MiG-29s equipped with HMDs slaughtered USAF F-16s in exercises, and helmet-mounted displays suddenly became must-haves for modern fighters.

The Joint Helmet Mounted Cueing System (JHMCS) projects visual targeting and aircraft performance information on the back of the helmet’s visor, including aircraft altitude, airspeed, gravitational pull, angle of attack, and weapons sighting, enabling the pilot to monitor this information without interrupting the field of view through the cockpit canopy. The system uses a magnetic transmitter unit fixed to the pilot’s seat and a magnetic field probe mounted on the helmet to define helmet pointing positioning. A Helmet Vehicle Interface (HVI) interacts with the aircraft system bus to provide signal generation for the helmet display. This provides significant improvement for close combat targeting and engagement.

A September 2005 exchange with Boeing enabled DID to gain insights into the rocky past, overall state, and future of a program that has experienced its share of snags and controversy – but gone on to become the #1 helmet-mounted sight in the world today. That information fits nicely with DID’s expansion of our coverage to detail the JHMCS’ game-changing effects on air combat, its production sets and known customers, and all contracts since full-rate production began. The latest item is a contract from Boeing to provide the dual-seat version for use in USAF F-15Es…

$14.1M to Train MC-130W Combat Spear Aircrew

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MC-130W
MC-130W Combat Spear
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FlightSafety Services Corp., of Centennial, CO received a firm-fixed-price contract for $14.1 million, covering one Weapons System Trainer for pilots and crew on the MC-130W Combat Spear special forces transport aircraft. This trainer is used to support the Aircrew Training and Rehearsal Systems contract, and all funds have been committed. It is managed by the Department of the Air Force OO-ALC/ACSG/PK at Hill AFB, UT (FA8223-08-C-0008).

The MC-130W Combat Spear is a recent development, and was first fielded in 2006 as an interim replacement for losses in AFSOCOM’s MC-130E/H Combat Talon aircraft. The fact that most of the losses were related to age rather than enemy action did not change the need for replacements, and so C-130H aircraft from the 1987 to 1990 production group were modified to fill the gap. The standard sets of special forces enhancements followed: improved navigation including GPS and navigation radars; interior and exterior night vision goggle compatible lighting; advanced threat detection and automated countermeasures, including active infared countermeasures as well as chaff and flares; upgraded communication suites, including include dual satellite communications using data burst transmission to make trackback difficult; aerial refueling capability; and the ability to act as an aerial tanker via Mk 32B-902E refueling pods.

At present, 12 converted MC-130W aircraft are planned, but SOCOM’s recent contract for MC/HC-130J aircraft might change that equation by offering a higher performance recapitalization option.


Cubic’s Task: SimNBC

Related Stories: Americas - USA, Biological Weapons, Chemical Weapons, Contracts - Awards, Nuclear Weapons, Other Corporation, R&D - Contracted, Simulation & Training, WMD Defenses

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How do you train militaries and public agencies for the challenges and scale of nuclear, chemical, or biological (NBC) attacks or outbreaks, without creating unacceptable levels of disruption in society’s daily workings during the exercise? The US military has similar scope and space problems for other military exercises. Its solution is a combination of live training, virtual simulators et. al., and “constructive” environments. That last piece of the puzzle integrates the live and virtual efforts in an imaginary world, and provides status reports to commanders.

Right now, the “live virtual constructive” training environment for NBC operations appears to be falling short of its goals. To fix this, Cubic Applications, Inc. in Lacey, WA received a not-to-exceed $16.3 million cost-plus-fix-fee contract. They will provide investigative research and analysis, explore emerging technologies, and develop proof-of-concept/ prototype solutions to the shortfalls in realistic Nuclear, Chemical and Biological training. The goal is to create “a single, more realistic operational and training environment for the Live Virtual Constructive.”

Work will be performed in Shalimar, FL and is expected to be complete in May 2011. Contract funds in the amount of $2 million will expire at the end of the current fiscal year. This contract was competitively procured via a Broad Agency Announcement, with 1 offer received by The Naval Air Warfare Center, Training Systems Division in Orlando, FL (N61339-08-C-0024).

NH90: Europe’s Medium Helicopter Contender

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NH90 TTH and NH90 NFH
NH90: TTH & NFH
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The NH90 helicopter emerged from a NATO requirement that created NATO’s own helicopter development and procurement agency in 1992 and, at almost the same time, the consortium to build the hardware – NHIndustrie (62.5% EADS Eurocopter, 32.5% AugustaWestland, and 5% Stork Fokker). It was originally developed to fit between light naval helicopters like AW’s Lynx and Eurocopter’s Panther, and medium-heavy naval helicopters like the European EH101. A quick look at the NATO Frigate Helicopter design showed definite possibilities as a troop transport helicopter, however, and soon the NH90 project had branched into 2 versions, with more to follow. The nearest equivalent would be Sikorsky’s popular H-60 Seahawk/ Black Hawk family, but the NH90 includes a set of innovative features that give it some distinguishing selling points.

While battlefield damage to composite airframes can be more difficult to repair in the field, the combination of corrosion-proofing, lower maintenance, greater troop or load capacity, and the flexibility offered by that rear ramp have made the NH90 a popular global competitor. Orders currently stand at 507 machines, on behalf of 14 nations. This is DID’s FOCUS Article, offering an in-depth look at the multi-national NH90 program, its customers, and its chronology from 1995 to the present day.

During that time, the NH90 has become a sales success – but as many business people discover the hard way, success can be almost as dangerous as failure. NH Industries has had great difficulty ramping up production fast enough to meet promised deliveries, which has left several buyers upset at their lack of operational helicopters. The most recent announcement involves engine choices by 3 of the helicopter’s new orders…

$13.6M for Saudi Air Force e-Learning

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Vangent, Inc. of Arlington, VA received a firm fixed price contract for $13.6 million under the Royal Saudi Air Force Web Based E-Learning System Modernization Program. At this time $11 million has been committed. The 350th Electronic Systems Group at Hanscom AFB, MA issued the contract (FA8706-08-C-0009).

The systems integrator will acquire, install, configure, test and deliver E-Learning systems, supporting equipment and associated IT Infrastructure, including the conversion, configuration, installation and test of approximately 1,405 converted computer-based training modules. They will also modernize an associated conference room and classrooms at the RSAF’s School of Command, Control, and Communication (C3).