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The US Navy’s Nuclear Propulsion Contracts

Related Stories: Americas - USA, Contracts - Awards, Contracts - Modifications, Engines & Propulsion - Naval, FOCUS Articles, Fuel & Power, Other Corporation, R&D - Contracted, Submarines, Surface Ships - Combat

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Basic Nuclear Propulsion
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DII

Several navies around the world currently use nuclear propulsion in at least some ships and submarines. The USA has had an all-nuclear submarine fleet for over 50 years, a policy that dates back to Adm. Hyman Rickover. Britain’s sale of its SSK Upholder Class to Canada (as the problem-plagued Victoria Class) has made them an all-nuclear submarine fleet as well. China, France and Russia all use naval nuclear propulsion within mixed submarine fleets, India is currently working to join this club via its SSN program, and Brazil is about to launch a program of its own. On the surface, America’s aircraft carriers became an all-nuclear fleet with the retirement of the USS Kitty Hawk [CV 63], and FY 2008-09 spending legislation has been is pushing the US Navy to use nuclear power in its future CG (X) cruisers and new amphibious ship classes. These surface ships are joined by France’s problem-plagued aircraft carrier FS Charles de Gaulle, and Russia’s Kirov Class cruisers.

The saga of the Charles de Gaulle serves as a reminder that adapting nuclear propulsion technology to the small spaces of a submarine, or fitting them to a surface warship, is no trivial feat. Much can go wrong, even in nations that have considerable naval nuclear propulsion experience. On the flip side, advances in design can offer significant benefits. The new nuclear plants in America’s Virginia Class and Seawolf Class fast attack subs, Britain’s new Astute Class fast attack submarines, and the USA’s forthcoming CVN-78 Gerald R. Ford Class aircraft carriers, offer designs that will save billions over the life of each ship by eliminating the standard mid-life reactor refueling.

This Spotlight article currently covers related American nuclear propulsion industrial base contracts since the beginning of FY 2006. The latest includes a $248.8 million contract to Bechtel for naval nuclear propulsion components…

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Design & Preparations Continue for the USA’s New CVN-21 Super-Carrier

Related Stories: Americas - USA, Budgets, Contracts - Awards, Contracts - Modifications, Design Innovations, Engines & Propulsion - Naval, Events, FOCUS Articles, Force Structure, Issues - Political, New Systems Tech, Northrop-Grumman, Other Corporation, Procurement Innovations, Surface Ships - Combat, Top Stories

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USA’s Nimitz Class &
UK’s Invincible Class
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Some nations have aircraft carriers. The USA has super-carriers. The French Charles De Gaulle Class nuclear carriers displace about 43,000t. India’s new Vikramaditya/ Admiral Gorshkov Class will have a similar displacement. The future British CVF Queen Elizabeth Class and related French PA2 Project are expected to displace about 65,000t (British) – 74,000t (French), while the British Invincible Class carriers that participated in the Falklands War weigh in at around 22,000t. Invincible actually compares well to Italy’s new Cavour Class (27,000t), and Spain’s Principe de Asturias Class (17,000t). The USA’s Nimitz Class and CVN-21 Gerald R. Ford Class, in contrast, fall in the 90,000t-105,000t range. Hence the unofficial designation “super-carriers”. Just one of these ships packs a more potent air force than many nations.

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Nimitz Class cutaway
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As the successor to the 102,000 ton Nimitz Class super-carriers, the CVN-21 program aims to increase aircraft sortie generation rates by 20%, increase survivability to better handle future threats, require fewer sailors, and have depot maintenance requirements that could support an increase of up to 25% in operational availability. The combination of a new design nuclear propulsion plant and an improved electric plant are expected to provide 2-3 times the electrical generation capacity of previous carriers, which in turn enables systems like an Electromagnetic Aircraft Launching System (EMALS, replacing steam-driven catapults), Advanced Arresting Gear, and integrated combat electronics that will leverage advances in open systems architecture. Other CVN-21 features include an enhanced flight deck, improved weapons handling and aircraft servicing efficiency, and a flexible island arrangement allowing for future technology insertion. This graphic points out many of the key improvements.

DID’s CVN-21 FOCUS Article offers a detailed look at a number of the program’s key innovations, as well as a list of relevant contract awards and events. The latest news involves the imminent keel-laying for the first ship of class, FY 2010 budget figures, and contract awards and testing milestones for its revolutionary EMALS catapults and AAG arrester system…

$25M to GDEB to Staff Agency for Nuclear Submarine Maintenance

Related Stories: Americas - USA, Bases & Infrastructure, Contracts - Awards, Engines & Propulsion - Naval, General Dynamics, Submarines, Support & Maintenance

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USS Hartford [SSN-768] returns
to New London for repairs
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General Dynamics Electric Boat Corp. (GDEB) in Groton, CT received a $25 million cost-plus-fixed-fee contract (N00024-10-C-4302) to staff and operate the Nuclear Regional Maintenance Department (NRMD) at the Naval Submarine Base New London, according to Robert Hamilton at GDEB. The company will perform project management, engineering and planning, training, inspection, and radiological control services for nuclear submarine maintenance, modernization and repairs.

The contract has a potential value of $78 million over 3 years if all options are exercised. The US Department of Defense incorrectly announced Oct 26/09 that the GDEB contract was for non-nuclear maintenance and repair support at the base’s Naval Submarine Support Facility.

GDEB had been operating the NRMD under a previously awarded contract. The company’s current NRMD staff is around 25 employees, but that number has been as high as 100, according to Hamilton. The NRMD consists of five groups…

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France’s Future SSNs: The Barracuda Class

Related Stories: Contracts - Awards, Engines & Propulsion - Naval, Europe - France, New Systems Tech, Other Corporation, Submarines

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SSN Barracuda cutaway
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In December 2006, France’s Defence Ministry awarded a contract for nuclear-propelled fast attack submarines to state-owned warship builder DCN and nuclear energy group Areva-TA. The contract’s total value could be as high as EUR 7.9 billion, and it is set up as an initial EUR 1.0-1.4 billion contract (reports vary), followed by 6 options (tranches conditionnelles) to cover development, production and through-life support during their first years of operational service.

The companies will supply 6 SSN Barracuda submarines between 2016-2027. The latest development is a sub-contract for pumping systems…

KSS-II: South Korea Orders 6 More U-214 AIP Submarines

Related Stories: Asia - Other, Contracts - Awards, Engines & Propulsion - Naval, Europe - Other, New Systems Tech, Other Corporation, Submarines

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Sohn Won-Yil & Nimitz
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The German Type 214 was selected by Korea over the French/Spanish Scorpene Class that has been ordered by Chile, India, and Malaysia. Some would argue that U-214s are the most advanced diesel-electric submarines on the market, with an increased diving depth of over 400 meters, an optimized hull and propeller design, ultra-modern internal systems, and an Air Independent Propulsion (AIP) system that lets the diesel submarine stay submerged for long periods without needing to surface and snorkel air.

South Korea ordered its first 3 KSS-II/ Type 214 boats in 2000, which were assembled by Hyundai Heavy Industries. The Batch 2 order will add 6 more of the 65m, 1,700t boats, effectively doubling the ROKN’s number of modern submarines. The latest development is a large combat system order, whose recipient should not be a surprise…

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Brazil & France in Deal for SSKs, SSN

Related Stories: Alliances, Americas - Other, Contracts - Intent, Engines & Propulsion - Naval, Europe - France, Events, New Systems Tech, Official Reports, Other Corporation, Submarines

SHIP SSK S30 Tupi
Current: S30 Tupi
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Brazil and France has signed an agreement that involves the construction of 4 diesel-electric submarines (SSK), plus assistance in developing and fielding the non-nuclear parts of 1 nuclear fast attack submarine (SSN). Key specifics, such as the presence or absence of Air Independent Propulsion technologies, have yet to be made public, but the terms of the agreement leave the possibility open. Reports regarding the submarine deal’s value have varied, but the budget is now set at almost EUR 7 billion.

Brazil is not alone in looking to modernize its submarine fleet. On the west side of the continent, Chile now fields DCNS/Navantia’s new SSK Scorpene class as the O’Higgins class. Brazil’s neighbor Venezuela is also looking to boost its sub fleet, but plans to use Russia’s SSK Kilo class instead. Brazil’s submarines are seen as a key part of the country’s new national armaments and defense strategy, which was released on Dec 18/08. It places a higher priority on protection of Brazil’s offshore energy reserves, and sees submarines as key players in that effort. The experience of the 1982 Falklands War, in which Argentina’s entire fleet was kept in port by Britain’s nuclear fast attack boat HMS Conqueror, is often cited as instructive.

Financing now appears to be in place, and recent releases explain the budgets, the timing, and some of the key players in Brazil’s Prosub program…

USS Theodore Roosevelt Headed Into Mid-Life Overhaul

Related Stories: Americas - USA, Contracts - Awards, Engines & Propulsion - Naval, Northrop-Grumman, Support & Maintenance, Surface Ships - Combat

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CVN-71, Indian Ocean
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The USS Theodore Roosevelt [CVN 71] was built by Northrop Grumman’s Newport News sector. Commissioned on October 25, 1986, CVN 71 is expected to remain in service until 2036. As it approaches its mid-life stage, however, the wear begins to show. Instead of putting a ramp on its flight deck, buying it a nice red car, and pairing it with much younger ships, the US government has begun preparing instead for the refueling and complex overhaul (RCOH) of CVN 71 and its reactor plants.

The USS Theodore Roosevelt is scheduled to arrive at the Newport News shipyard in August 2009 to begin its RCOH, and Northrop Grumman has valued the planning phase alone at $558 million. So what exactly is a RCOH, and how expensive is it likely to get before all is said and done?

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India’s ATV SSBN Submarine Project

Related Stories: Asia - India, Budgets, Engines & Propulsion - Naval, Force Structure, Issues - International, Issues - Political, New Systems Tech, Nuclear Weapons, Other Corporation, Policy - Doctrine, R&D - Contracted, Rumours, Russia, Spotlight articles, Submarines

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SSN Akula Class
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According to GlobalSecurity.org, India’s ATV (advanced technology vessel) program to build a nuclear-powered submarine began in 1974, and became a serious effort in 1985. The Federation of American Scientists’ December 1996 document “The Indian Strategic Nuclear Submarine Project: An Open Literature Analysis” remains one of the best single open sources on India’s program. Unfortunately, it was compiled over a decade ago and has become rather dated. That project has continued, and this DID Spotlight article continues to collect open source information on the ATV program.

More and more sources were claiming that a rented Russian Akula class boat would be operational as a training vessel by 2009. But a deadly accident during K-152 Nerpa’s sea trials has delayed that project. As renewed sea trials of the Nerpa continue, India has finally launched its indigenous nuclear sub Arihant, to begin sea trials and testing…

CVN 70 Carl Vinson’s Mid-Life RCOH Refueling & Maintenance

Related Stories: Americas - USA, Contracts - Awards, Engines & Propulsion - Naval, Northrop-Grumman, Support & Maintenance, Surface Ships - Combat

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CVN 70: Homecoming
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In November 2005, Northrop Grumman Newport News in Newport News, VA was awarded a $1.94 billion cost-plus-incentive-fee contract for accomplishment of the FY 2006 mid-life refueling and complex overhaul (RCOH) of the Nimitz Class aircraft carrier USS Carl Vinson [CVN 70]. The ship was commissioned in 1982, and this effort shall provide for the accomplishment of the overhaul, alterations, repair, maintenance, and refueling of CVN 70 and its nuclear reactor plants to ensure continued safe operation of the ship. According to GlobalSecurity.org, the Carl Vinson is scheduled to remain in service until 2032.

It’s interesting to note that the US DoD comptroller’s FY 2007 “Program Acquisition Costs by Weapon System” document lists split-funding of the CVN 70 RCOH over FY 2006-2007, with a total cost of $2.89 billion. So, how does this $1 billion discrepancy resolve itself? What about all those contracts before FY 2006? And how did the program go, now that the USS Carl Vinson has returned to the fleet at last?

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$32.7M to General Atomics for DDG-51 Propulsion System Prototype

Related Stories: Americas - USA, Contracts - Awards, Design Innovations, Engines & Propulsion - Naval, General Atomics, New Systems Tech, Surface Ships - Combat

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DDG-51 Destroyer
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General Atomics in San Diego, CA won a $32.7 million not-to-exceed, cost-plus-fixed-fee contract for development of a prototype hybrid electric drive (HED) system on DDG-51 Arleigh Burke Class destroyers. Under the contract, General Atomics intends to demonstrate the capability for significant fuel savings by incorporating advanced electric machine technology.

General Atomics will perform the work in San Diego, CA (50%); Milwaukee, WI (24%), and Hudson, MA (26%), and expects to complete it by June 2014. This contract was competitively procured under a Broad Agency Announcement, with 23 offers received by the Naval Sea Systems Command at the Washington Navy Yard, DC (N00024-09-C-4222).

DID has more on DDG-51 improvements and the troubles with the DDG-1000 Zumwalt Class destroyer program that are prompting the U.S. Navy to look at beefing up the DDG-51…

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