KC-46A Pegasus Aerial Tanker Completes Firsts

DID’s FOCUS articles cover major weapons acquisition programs – and no program is more important to the USAF than its aerial tanker fleet renewal. In January 2007, the big question was whether there would be a competition for the USA’s KC-X proposal, covering 175 production aircraft and 4 test platforms. The total cost is now estimated at $52 billion, but America’s aerial tanker fleet demands new planes to replace its KC-135s, whose most recent new delivery was in 1965. Otherwise, unpredictable age or fatigue issues, like the ones that grounded its F-15A-D fighters in 2008, could ground its aerial tankers – and with them, a substantial slice of the USA’s total airpower.

KC-Y and KC-Z buys are supposed to follow in subsequent decades, in order to replace 530 (195 active; ANG 251; Reserve 84) active tankers, as well as the USAF’s 59 heavy KC-10 tankers that were delivered from 1979-1987. Then again, fiscal and demographic realities may mean that the 179 plane KC-X buy is “it” for the USAF. Either way, the KC-X stakes were huge for all concerned.

In the end, it was Team Boeing’s KC-767 NexGen/ KC-46A (767 derivative) vs. EADS North America’s KC-45A (Airbus KC-30/A330-200 derivative), both within the Pentagon and in the halls of Congress. The financial and employment stakes guaranteed a huge political fight no matter which side won. After Airbus won in 2008, that fight ended up sinking and restarting the entire program. Three years later, Boeing won the recompete. Now, they have to deliver their KC-46A.

From VH-71 to VXX: the Future of US Presidential Helicopters

In January 2005, the U.S. Navy selected the US101 as the new “Marine One” baseline helicopter, for use by the President of the United States. The US101 is an American variant of AgustaWestland’s successful AW101 multi-mission medium helicopter; it beat out Sikorsky’s S-92 Superhawk, which is already in use as a government VIP transport in countries like South Korea.

That $1.7 billion victory was first endangered, and then destroyed, by ongoing changes from the White House staff. In 2008, the program’s ballooning costs and requirements got a temporary reprieve when US Navy agreed to proceed with the VH-71, despite a cost per aircraft equal or greater than the President’s Air Force One 747s. By June 2009, however, the VH-71 program had shot itself down.

Another round of competition is on the way, and back in 2009 the Pentagon said it was considering buying 2 different helicopters in the VXX follow-on program. Faced with an initial Analysis of Alternatives deemed too expensive, the OSD accepted the Navy’s revised approach in May 2012, setting things in motion for a new program of record.

Embraer’s Multinational KC-390 Tactical Air Transport Program

Global competition in the 20-ton air transport segment continues to intensify, with Brazil’s launch of its KC-390 program. Embraer figures reportedly place the global C-130 replacement market at around 700 aircraft. In response, it will develop a jet-powered rival to compete with Lockheed Martin’s C-130J, the larger Airbus A400M, Russia’s AN-12 and its Chinese copy the Yun-8/9, and the bi-national Irkut/HAL MRTA project. Smaller aircraft like the EADS-CASA C-295M, and Alenia’s C-27J, represent indirect competition.

Embraer is extending its efforts and markets by crafting a jet-powered medium transport with a cargo capacity of around 23 tons, that can be refueled in the air, and can provide refueling services to other aircraft by adding dedicated pods. The KC-390 has now become a multinational program, and may be shaping up as the C-130’s most formidable future competitor. A tie-up with Boeing underscores the seriousness of Embraer’s effort, which is now a production program…

EMALS/ AAG: Electro-Magnetic Launch & Recovery for Carriers

As the US Navy continues to build its new CVN-21 Gerald R. Ford Class carriers, few technologies are as important to their success as the next-generation EMALS (Electro-MAgnetic Launch System) catapult. The question is whether that technology will be ready in time, in order to avoid either costly delays to the program – or an even more costly redesign of the first ship of class.

Current steam catapult technology is very entertaining when it launches cars more than 100 feet off of a ship, or gives naval fighters the extra boost they need to achieve flight speed within a launch footprint of a few hundred feet. It’s also stressful for the aircraft involved, very maintenance intensive, and not really compatible with modern gas turbine propulsion systems. At present, however, steam is the only option for launching supersonic jet fighters from carrier decks. EMALS aims to leap beyond steam’s limitations, delivering significant efficiency savings, a more survivable system, and improved effectiveness. This free-to-view spotlight article covers the technology, the program, and its progress to date.

The C-130J: New Hercules & Old Bottlenecks

The C-130 Hercules remains one of the longest-running aerospace manufacturing programs of all time. Since 1956, over 40 models and variants have served as the tactical airlift backbone for over 50 nations. The C-130J looks similar, but the number of changes almost makes it a new aircraft. Those changes also created issues; the program has been the focus of a great deal of controversy in America – and even of a full program restructuring in 2006. Some early concerns from critics were put to rest when the C-130J demonstrated in-theater performance on the front lines that was a major improvement over its C-130E/H predecessors. A valid follow-on question might be: does it break the bottleneck limitations that have hobbled a number of multi-billion dollar US Army vehicle development programs?

C-130J customers now include Australia, Britain, Canada, Denmark, India, Israel, Iraq, Italy, Kuwait, Norway, Oman, Qatar, Saudi Arabia, South Korea, Tunisia, and the United States. American C-130J purchases are taking place under both annual budgets and supplemental wartime funding, in order to replace tactical transport and special forces fleets that are flying old aircraft and in dire need of major repairs. This DID FOCUS Article describes the C-130J, examines the bottleneck issue, covers global developments for the C-130J program, and looks at present and emerging competitors.

The Right to Bear Arms: Gunship Kits for America’s C-130s

Special Operations Command’s AC-130H/U gunships can lay down withering hails of accurate fire, up to and including 105mm howitzer shells, in order to support ground troops.

The Marines also wanted heavy aircraft that could support their Leathernecks on the ground. The bad news was that the Corps could field about 45 KC-130J aerial tankers for the price of a 12-plane AC-130J squadron. Lighter options like the AC-27J “Stinger II” would probably tally similar costs, once R&D dollars were distributed among such a small fleet. Could the Marines change tack, and offer a modular weapon package that would let them arm their existing tankers as needed? Could armed KC-130Js offer limited fire support, while loitering over the battlefield and using their unique speed envelope to refuel helicopters and fast jets alike? The Harvest Hercules Airborne Weapons Kit (HAWK) program aims to do just that. It gives the USMC a far less capable convertible gunship option in Afghanistan, but the cost is about 2 orders of magnitude below a dedicated gunship fleet. Unsurprisingly, the next service to show interest in this concept was SOCOM itself.

Last of the Globemasters: The Final C-17 Orders

The C-17 has had more money-driven last hurrahs than The Who. Even so, FY 2010 featured the USAF’s last planned orders of C-17 Globemaster III short field, heavy-lift transport jets.

The Pentagon had been trying to end the program for years, but 3 factors led Congress to keep adding new C-17s to the budget, year after year: (1) deep doubts about the premises, pre-9/11 vintage, and quality of the Pentagon’s mobility studies; (2) uncertainty concerning the C-5 Galaxy super-heavy transport’s upgrade programs; and (3) a fleet wear tempo much higher than originally forecast, driven by constant requests from theater for C-17s.

All things end, and there were no new C-17s bought in the FY 2011 or FY 2012 budgets. That would leave the USA with a total ordered fleet of 223, once they’re all under contract. At long last, they are.

Britain’s A330 Voyager FSTA: An Aerial Tanker Program – With a Difference

Back in 2005, Great Britain was considering a public-private partnership to buy, equip, and operate the RAF’s future aerial tanker fleet. The RAF would fly the 14 Airbus A330-MRTT aircraft on operational missions, and receive absolute preferential access to the planes. A private contractor would handle maintenance, receive payment from the RAF on a per-use basis – and operate them as passenger charter or transport aircraft when the RAF didn’t need them.

The deal became politically controversial, and negotiations on the 27-year, multi-billion pound deal charted new territory for both the government, and for private industry. Which may help to explain why a contract to move ahead on a “Private Financing Initiative” basis had yet to be issued, and procurement had yet to begin, over 7 years after the program began. In March 2008, however, Britain issued the world’s largest-ever Defence Private Finance Initiative (PFI) contract. This FOCUS Article describes the current British fleet, the aircraft they chose to replace them, how the new fleet will compare, the innovative deal structure they’ve chosen, and ongoing FSTA developments.

ATP-SE: LITENING Targeting Pods Now Feature ‘Gen-5’

Sniper on F-16

At the end of September 2010, the USAF dropped something of a bombshell. Under their $2.3 billion Advanced Targeting Pod – Sensor Enhancement (ATP-SE) contract, the service that had begun standardizing on one future surveillance and targeting pod type decided to change course, and split its buys.

This decision is a huge breakthrough for Northrop Grumman, whose LITENING pod had lost the USAF’s initial 2001 Advanced Targeting Pod competition. As a result of that competition, the USAF’s buys had shifted from LITENING to Sniper pods, and Lockheed Martin’s Sniper became the pod of choice for integration onto new USAF platforms. Since then, both of these pods have chalked up procurement wins around the world, and both manufacturers kept improving their products. That continued competition would eventually change the landscape once again.

In January 2015, Rafael announced that their upcoming upgrade that they call G-4 Advanced outside the U.S., and “G-5” for the Americans will have air-to-air targeting capabilities.

In addition to more diverse targeting, the pods are said to feature inter-asset communications and sensor sharing capabilities – in essence some of the whiz-bang features touted in the F-35 platform that is supposed to push the F/A-18 into obsolescence.

US SOCOM’s “Silent Knight”

US SOCOM MH-47E

Your mission is to fly from 20-100 feet off the ground, at flight speeds, regardless of rain, snow, or dark of night. These journeys often take place within countries that either don’t want you there, or prefer not to admit that you ever were there. Hostile fire is a distinct possibility. You are very probably a special operations pilot, and the most important tool in whatever aircraft you’re flying is something called a terrain following/terrain avoidance (TF/TA) system that helps keep your plane at the requisite height above ground – without hitting trees, ships, and other obstructions.

As the holiday season approaches, US SOCOM is working on a new present for its future pilots. Raytheon Company Precision Attack and Surveillance Systems in McKinney, TX received a Cost Plus Incentive Fee (CPIF) contract with a potential maximum value of $164.2 million for system design and development of the Silent Knight Radar (SKR) in support of the U.S. Special Operations Command. Up to 6 low-rate initial production units are included as an option, and work will be performed in McKinney, TX from Jan. 1, 2007 through Dec. 30, 2013 (H92222-07-C-0041).