KC-46A Pegasus Aerial Tanker Completes Firsts

DID’s FOCUS articles cover major weapons acquisition programs – and no program is more important to the USAF than its aerial tanker fleet renewal. In January 2007, the big question was whether there would be a competition for the USA’s KC-X proposal, covering 175 production aircraft and 4 test platforms. The total cost is now estimated at $52 billion, but America’s aerial tanker fleet demands new planes to replace its KC-135s, whose most recent new delivery was in 1965. Otherwise, unpredictable age or fatigue issues, like the ones that grounded its F-15A-D fighters in 2008, could ground its aerial tankers – and with them, a substantial slice of the USA’s total airpower.

KC-Y and KC-Z buys are supposed to follow in subsequent decades, in order to replace 530 (195 active; ANG 251; Reserve 84) active tankers, as well as the USAF’s 59 heavy KC-10 tankers that were delivered from 1979-1987. Then again, fiscal and demographic realities may mean that the 179 plane KC-X buy is “it” for the USAF. Either way, the KC-X stakes were huge for all concerned.

In the end, it was Team Boeing’s KC-767 NexGen/ KC-46A (767 derivative) vs. EADS North America’s KC-45A (Airbus KC-30/A330-200 derivative), both within the Pentagon and in the halls of Congress. The financial and employment stakes guaranteed a huge political fight no matter which side won. After Airbus won in 2008, that fight ended up sinking and restarting the entire program. Three years later, Boeing won the recompete. Now, they have to deliver their KC-46A.

The US Military’s King Air 350ER Aircraft: Quietly Effective

Despite all of the high-tech fighter hours flown in theater, Hawker Beechcraft’s twin-propeller King Air 350 continues to gain traction as an affordable, long-endurance option for light cargo delivery in remote areas – and effective manned battlefield surveillance and attack. Iraq’s Air Force was the first to order them, and an initial 6-plane UC-12W order from the US Marines/Navy followed in July 2008.

Former US Secretary of Defense Robert Gates pushed hard to improve ISR (Intelligence, Surveillance & Reconnaissance) capabilities on the front lines, and one of those planned purchases involved about 30 King Air 350/ C-12 aircraft for the Army. These “MC-12s” have proven to be very useful as a component of the Army’s Task Force ODIN, which has combined the respective advantages of UAVs and manned aircraft to improve aerial surveillance and response over Iraq. ODIN is credited with a number of successes on the ground, and the concept is being exported to Afghanistan. Part of that process involves buying new, updated aircraft, and the US military continues to buy KA350 turboprops for use in different configurations.

LAS in, LAS out: Counter-Insurgency Planes for the USA and its Allies

The USA needs a plane that can provide effective precision close air support and JTAC training, and costs about $1,000 per flight hour to operate – instead of the $15,000+ they’re paying now to use advanced jet fighters at 10% of their capabilities. Countries on the front lines of the war’s battles needed a plane that small or new air forces can field within a reasonable time, and use effectively. If these 2 needs are filled by the same aircraft, everything becomes easier for US allies and commanders. One would think that this would have been obvious around October 2001, but it took until 2008 for this understanding to even gain momentum within the Pentagon. A series of intra-service, political, and legal fights have ensured that these capabilities won’t arrive before 2015 at the earliest, and won’t arrive for the USAF at all.

The USA has now issued 2 contracts related to this need. The first was killed by a lawsuit that the USAF didn’t think they could defend successfully. Since February 2013 they have a contract that they hope will stick. The 3 big questions are simple. Will the past be prologue for the new award? Will there be an Afghan government to begin taking delivery of their 20 planes much beyond 2014? And will another allied government soon need to use this umbrella contract for its own war?

The C-130J: New Hercules & Old Bottlenecks

The C-130 Hercules remains one of the longest-running aerospace manufacturing programs of all time. Since 1956, over 40 models and variants have served as the tactical airlift backbone for over 50 nations. The C-130J looks similar, but the number of changes almost makes it a new aircraft. Those changes also created issues; the program has been the focus of a great deal of controversy in America – and even of a full program restructuring in 2006. Some early concerns from critics were put to rest when the C-130J demonstrated in-theater performance on the front lines that was a major improvement over its C-130E/H predecessors. A valid follow-on question might be: does it break the bottleneck limitations that have hobbled a number of multi-billion dollar US Army vehicle development programs?

C-130J customers now include Australia, Britain, Canada, Denmark, India, Israel, Iraq, Italy, Kuwait, Norway, Oman, Qatar, Saudi Arabia, South Korea, Tunisia, and the United States. American C-130J purchases are taking place under both annual budgets and supplemental wartime funding, in order to replace tactical transport and special forces fleets that are flying old aircraft and in dire need of major repairs. This DID FOCUS Article describes the C-130J, examines the bottleneck issue, covers global developments for the C-130J program, and looks at present and emerging competitors.

Royal Pain Relief: Britain’s RAF Adding BAe-146 Jets

The BAe-146 is an elegant 4-engine regional jetliner, optimized for short haul or regional routes, and able to handle even short take-off or unimproved runways. It has a reputation for quiet operation, and a range of about 1,800 miles/ 2,900 km under good conditions. Almost 400 of these planes were built from 1983-2002, but it’s probably best known as the Royal Family’s “CC2” VIP jet. The RAF will soon be ferrying troops and cargo with it as well; its 2 CC2s will be joined by a pair of converted BAe-146-200QCs, whose mission brief will include trips into Afghanistan.

Britain’s Urgent Operational Requirement (UOR) buy was prompted by pressure on its transport fleet. The RAF’s 7-plane C-130K Hercules fleet will be retired from use by the end of 2012. Bad timing, that, as Britain needs to remove its troops and equipment from Afghanistan. Worse, the RAF’s first Airbus A400M transports aren’t even scheduled for delivery until 2014, let alone operational use in combat zones. Enter the BAe-146M solution, which the firm began promoting at DSEi 2009…

Embraer’s Multinational KC-390 Tactical Air Transport Program

Global competition in the 20-ton air transport segment continues to intensify, with Brazil’s launch of its KC-390 program. Embraer figures reportedly place the global C-130 replacement market at around 700 aircraft. In response, it will develop a jet-powered rival to compete with Lockheed Martin’s C-130J, the larger Airbus A400M, Russia’s AN-12 and its Chinese copy the Yun-8/9, and the bi-national Irkut/HAL MRTA project. Smaller aircraft like the EADS-CASA C-295M, and Alenia’s C-27J, represent indirect competition.

Embraer is extending its efforts and markets by crafting a jet-powered medium transport with a cargo capacity of around 23 tons, that can be refueled in the air, and can provide refueling services to other aircraft by adding dedicated pods. The KC-390 has now become a multinational program, and may be shaping up as the C-130’s most formidable future competitor. A tie-up with Boeing underscores the seriousness of Embraer’s effort, which is now a production program…

C-40 Clippers Hitting Their Stride, Despite Past Controversy

The 737 based C-40 Clipper represents a substantial upgrade over the 1970s-era, DC-9 based C-9 Skytrains and 727-based C-22Bs that have performed its transport roles to date. The C-9s are still in service with the US Naval Reserve and USAF, but they’re expected to be be phased out as the C-40s take up the load. Meanwhile, concern has been expressed about the funding levels for this replacement program, as well as the USAF and US Navy C-9 fleet’s continued durability. The USAF’s C-9A models are of particular concern.

The C-40 comes in 3 variants; the C-40A is a Navy aircraft, while its counterpart C-40C and executive/ VIP C-40Bs are USAF planes. The USAF’s C-40 leasing contracts have been a source of some controversy, but the program has continued, alongside Air Force and Navy buys.

Last of the Globemasters: The Final C-17 Orders

The C-17 has had more money-driven last hurrahs than The Who. Even so, FY 2010 featured the USAF’s last planned orders of C-17 Globemaster III short field, heavy-lift transport jets.

The Pentagon had been trying to end the program for years, but 3 factors led Congress to keep adding new C-17s to the budget, year after year: (1) deep doubts about the premises, pre-9/11 vintage, and quality of the Pentagon’s mobility studies; (2) uncertainty concerning the C-5 Galaxy super-heavy transport’s upgrade programs; and (3) a fleet wear tempo much higher than originally forecast, driven by constant requests from theater for C-17s.

All things end, and there were no new C-17s bought in the FY 2011 or FY 2012 budgets. That would leave the USA with a total ordered fleet of 223, once they’re all under contract. At long last, they are.

Gift Horses: Afghanistan’s C-130 Fleet

When a USAF program to refurbish 20 Italian C-27A light tactical transport planes for the Afghan Air Force formally imploded at the end of 2012, the American looked for a longer-term plan B. At the high end, the proposal was to hand over 4 ex-USAF C-130H Hercules 20 medium tactical transports. In August 2013, we wrote:

“It’s a move that will require fewer pilots, which should be a plus for the Afghan Air Force, and it’s an easy move for the USA to make. On the other hand, they’re replacing maintenance-intensive planes that the AAF couldn’t maintain even with contractor help, with a smaller set of aged and maintenance-intensive planes. It doesn’t sound like they’re solving the problem…”

Now SIGAR makes it official: they didn’t…

US SOCOM’s “Silent Knight”

Your mission is to fly from 20-100 feet off the ground, at flight speeds, regardless of rain, snow, or dark of night. These journeys often take place within countries that either don’t want you there, or prefer not to admit that you ever were there. Hostile fire is a distinct possibility. You are very probably a special operations pilot, and the most important tool in whatever aircraft you’re flying is something called a terrain following/terrain avoidance (TF/TA) system that helps keep your plane at the requisite height above ground – without hitting trees, ships, and other obstructions.

As the holiday season approaches, US SOCOM is working on a new present for its future pilots. Raytheon Company Precision Attack and Surveillance Systems in McKinney, TX received a Cost Plus Incentive Fee (CPIF) contract with a potential maximum value of $164.2 million for system design and development of the Silent Knight Radar (SKR) in support of the U.S. Special Operations Command. Up to 6 low-rate initial production units are included as an option, and work will be performed in McKinney, TX from Jan. 1, 2007 through Dec. 30, 2013 (H92222-07-C-0041).