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Archives by category > Avionics (RSS)

CH-53K: The U.S. Marines’ HLR Helicopter Program

Jan 15, 2021 04:58 UTC DII

Latest updates[?]: General Electric won a $101.5 million contract modification, which procures 21 T408-GE-400 turboshaft engines and associated engine, programmatic and logistics services in support of CH-53K King Stallion Lot Five low rate initial production aircraft. The King Stallion is the premier heavy-lift helicopter ever built by the United States government. It is an all-new heavy-lift helicopter that will expand the fleet’s ability to move more material more rapidly. That power comes from three new General Electric T-408 engines, which are more powerful and more fuel efficient than the T-64 engines currently outfitted on the CH-53E. The T408 gives the CH-53K helicopter the power to carry a 27,000-pound external load over a mission radius of 110 nautical miles in hot weather conditions, nearly triple the external load carrying capacity of current aircraft. Work will take place in Massachusetts. Estimated completion is in December 2024.

Sikorsky: CH-53K from LHD

CH-53K concept

The U.S. Marines have a problem. They rely on their CH-53E Super Stallion medium-heavy lift helicopters to move troops, vehicles, and supplies off of their ships. But the helicopters are wearing out. Fast. The pace demanded by the Global War on Terror is relentless, and usage rates are 3 times normal. Attrition is taking its toll. Over the past few years, CH-53s have been recalled from “boneyard” storage at Davis-Monthan AFB in Tucson, AZ, in order to maintain fleet numbers in the face of recent losses and forced retirements. Now, there are no flyable spares left.

Enter the Heavy Lift Replacement (HLR) program, now known as the CH-53K. It aims to offer notable performance improvements over the CH-53E, in a similar airframe. The question is whether its service entry delay to 2018-2019 will come too late to offset a serious decline in Marine aviation.

Continue Reading… »

V-22 Osprey: The Multi-Year Buys, 2008-2017

Jan 14, 2021 04:56 UTC DII

Latest updates[?]: Container Research Corp. won an $11.5 million deal, which provides for the procurement of up to a maximum quantity of 275 V-22 Mission Auxiliary Tank System storage containers for the Navy, Marines, Air Force and Foreign Military Sales customers. The V-22's fuel system is integrated into the wings and fuselage. The basic configuration consists of five tanks, the two feed tanks, two forward sponson tanks and the right aft sponson tank. This is the standard MV-22 configuration. The CV-22 adds four additional tanks in each wing. Both variants can carry additional auxiliary tanks in the cabin for self-deployment or ferry missions. The following table lists the number and capacity of each tank. Work will take place in Aston, Pennsylvania. Estimated completion is in January 2026.

V-22 Cutaway

In March 2008, the Bell Boeing Joint Project Office in Amarillo, TX received a $10.4 billion modification that converted the previous N00019-07-C-0001 advance acquisition contract to a fixed-price-incentive-fee, multi-year contract. The new contract rose to $10.92 billion, and was used to buy 143 MV-22 (for USMC) and 31 CV-22 (Air Force Special Operations) Osprey aircraft, plus associated manufacturing tooling to move the aircraft into full production. A follow-on MYP-II contract covered another 99 Ospreys (92 MV-22, 7 CV-22) for $6.524 billion. Totals: $17.444 billion for 235 MV-22s and 38 CV-22s, an average of $63.9 million each.

The V-22 tilt-rotor program has been beset by controversy throughout its 20-year development period. Despite these issues, and the emergence of competitive but more conventional compound helicopter technologies like Piasecki’s X-49 Speedhawk and Sikorsky’s X2, the V-22 program continues to move forward. This DID Spotlight article looks at the V-22’s multi-year purchase contract from 2008-12 and 2013-2017, plus associated contracts for key V-22 systems, program developments, and research sources.

Continue Reading… »

E-2D Hawkeye: The Navy’s New AWACS

Jan 11, 2021 04:58 UTC DII

Latest updates[?]: North Star Scientific Corp. won a $9.6 million order, which provides for the production and delivery of 42 high power amplifier (HPA) units (13 HPA units for E-2D crypto modernization and frequency remapping aircraft retrofits; 10 HPA units for E-2D Tactical Targeting Network Technology (TTNT) production aircraft, 10 HPA units for spares; five HPA units for system configuration set-11 E-2C aircraft,; and four HPA units for E-2D TTNT aircraft retrofits) under Small Business Innovation Research (SBIR) topic N06-125 titled, “L-Band Solid-State High Power Amplifier for Airborne Platforms.” Additionally, this order provides engineering and engineering data support for HPA units kitting, installation and testing. The E-2D is the latest version of the E-2 Hawkeye all-weather, carrier-capable, tactical airborne early warning (AEW) aircraft. Work will take place in Hawaii and California. Estimated completion will be in August 2022.
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E-2D Collage

Northrop Grumman’s E-2C Hawkeye is a carrier-capable “mini-AWACS” aircraft, designed to give long-range warning of incoming aerial threats. Secondary roles include strike command and control, land and maritime surveillance, search and rescue, communications relay, and even civil air traffic control during emergencies. E-2C Hawkeyes began replacing previous Hawkeye versions in 1973. They fly from USN and French carriers, from land bases in the militaries of Egypt, Japan, Mexico, and Taiwan; and in a drug interdiction role for the US Naval Reserve. Over 200 Hawkeyes have been produced.

The $17.5 billion E-2D Advanced Hawkeye program aims to build 75 new aircraft with significant radar, engine, and electronics upgrades in order to deal with a world of stealthier cruise missiles, saturation attacks, and a growing need for ground surveillance as well as aerial scans. It looks a lot like the last generation E-2C Hawkeye 2000 upgrade on the outside – but inside, and even outside to some extent, it’s a whole new aircraft.

Continue Reading… »

The Saudis’ American Shopping Spree: F-15s, Helicopters & More

Jan 06, 2021 04:58 UTC DII

Latest updates[?]: Boeing won a $21.7 million contract for F-15S to F-15SA conversion support. This contract provides support for the conversion of the Royal Saudi Air Force F-15S into an F-15SA aircraft, which includes program management, reach-back support for the 48 continental United States and Washington, DC; temporary on-site for outside the continental US assistance; and round robin repairs. An advanced version of the F-15S, the F-15SA is equipped with several capabilities to enable the Royal Saudi Air Force to deter regional threats. The aircraft features a digital electronic warfare suite, fly-by-wire flight control system, Active Electronically Scanned Array radar, an infrared search-and-track system, advanced cockpit displays and Joint Helmet Mounted Cueing Systems. In early December, it was reported that the Royal Saudi Air Force has received the F-15SA advanced fighter aircraft, marking the final delivery of the Boeing-produced aircraft as part of a $29 billion foreign military sales agreement signed in 2010. Work will take place in Missouri and estimated completion date is December 30, 2022.

F-15S

F-15S & weapons

In October 2010, talks that Saudi Arabia was negotiating a $30-60 billion arms package with the USA were made official with a full multi-billion request that included 84 F-15 Strike Eagles to replace the Kingdom’s Tornado strike aircraft and/or F-15A-D fighters, upgrades for another 70 planes, about 132 UH-60 Black Hawk utility and AH-64 attack helicopters, and armaments to equip them.

This article looks at those requests, their tie-ins, the issues that are part of these potential deals, and related follow-on requests. As is often the case with DSCA announcements, years can pass between the requests and the signed contracts, but these contracts have started to roll in, alongside other significant buys.

Continue Reading… »

Snakes and Rotors: The H-1 Helicopter Program

Dec 17, 2020 00:06 UTC DII

Latest updates[?]: Bell Textron won a $22.8 million order, which provides engineering and logistics support, procures four resident integrated logistics support detachment computer seats, trailer lease site for flight test engineers, support equipment workaround material and aircraft wiring integration remote terminal and flight control computer test station material in support of Marine Corps (USMC) AH-1Z; the governments of Bahrain and the Czech Republic UH-1Y and AH-1Z production aircraft; and USMC UH-1Y and AH-1Z aircraft modifications and sustainment. Work will take place in Texas and Maryland. Estimated completion date is in February 2022.

Neville Dawson: UH-1Y & AH-1Z

UH-1Y and AH-1Z
by Neville Dawson

The US Marines’ helicopter force is aging at all levels, from banana-shaped CH-46 Sea Knight transports that are far older than their pilots, to the 1980s-era UH-1N Hueys and AH-1W Cobra attack helicopters that make up the Corps’ helicopter assault force. While the tilt-rotor V-22 Osprey program has staggered along for almost 2 decades under accidents, technical delays, and cost issues, replacement of the USMC’s backbone helicopter assets has languished. Given the high-demand scenarios inherent in the current war, other efforts are clearly required.

Enter the H-1 program, the USMC’s plan to remanufacture older helicopters into new and improved UH-1Y utility and AH-1Z attack helicopters. The new versions would discard the signature 2-bladed rotors for modern 4-bladed improvements, redo the aircraft’s electronics, and add improved engines and weapons to offer a new level of performance. It seemed simple, but hasn’t quite worked out that way. The H-1 program has encountered its share of delays and issues, but the program survived its review, and continued on into production and deployment.

DID’s FOCUS articles offer in-depth, updated looks at significant military programs of record. This article covers the H-1 helicopter programs’ rationales and changes, the upgrades involved in each model, program developments and annual budgets, the full timeline of contracts and key program developments, and related research sources.

Continue Reading… »

A Higher-Tech Hog: USAF A-10C Upgraded, Refurbished, Unloved – But More in Demand

Dec 16, 2020 00:08 UTC DII

Latest updates[?]: Northrop Grumman Systems won a $185.7 million deal for the A-10 Aircraft Structural Integrity Program (ASIP) Legacy VII. This contract provides for sustaining engineering services of A-10 aircraft. The A-10 Thunderbolt is also known as the Warthog, the 'flying gun' and the Tankbuster. The aircraft was used extensively during Operation Desert Storm, in support of Nato operations in response to the Kosovo crisis, in Operation Enduring Freedom in Afghanistan and in Operation Iraqi Freedom. Work will take place in Clearfield, Utah. Expected completion date is December 13, 2030.

A-10 over Germany

A-10A over Germany

The Precision Engagement modification is the largest single upgrade effort ever undertaken for the USA’s unique A-10 “Warthog” close air support aircraft fleet. While existing A/OA-10 aircraft continue to outperform technology-packed rivals on the battlefield, this set of upgrades is expected to make them more flexible, and help keep the aircraft current until the fleet’s planned phase-out in 2028. When complete, A-10C PE will give USAF A-10s precision strike capability sooner than planned, combining multiple upgrades into 1 time and money-saving program, rather than executing them as standalone projects. Indeed, the USAF accelerated the PE program by 9 months as a result of its experiences in Operation Iraqi Freedom.

This is DID’s FOCUS Article for the PE program, and for other modifications to the A-10 fleet. It covers the A-10’s battlefield performance and advantages, the elements of the PE program, other planned modifications, related refurbishment efforts to keep the fleet in the air, and the contracts that have been issued each step of the way.

Continue Reading… »

US Carrier Pilots’ T-45 Training System

Dec 08, 2020 00:06 UTC DII

Latest updates[?]: Boeing won a $20.7 million order, which provides for the production and delivery of 48 retrofit kits, support equipment and special tooling in support of phase two of the T-45 Service Life Extension Program (SLEP) for SLEP production Lots Three and Four. In addition, this order provides retrofit engineering and logistics from the original equipment manufacturer to support the installation of associated technical directives. The T-45A/C Goshawk is the US Navy's two-seat advanced jet trainer. It entered service with the US Navy in January 1992. Work will take place in St. Louis, Missouri and estimated completion will be in May 2024.

T-45s on Carrier

Do you feel lucky…?

The T-45 Training System includes T-45 Goshawk aircraft, advanced flight simulators, computer-assisted instructional programs, a computerized training integration system, and a contractor logistics support package. The integration of all 5 elements is designed to produce a superior pilot in less time and at lower cost than previous training systems.

The US Navy uses the Hawk-based T-45TS system to train its pilots for the transition from T-6A Texan II/ JPATS aircraft to modern jet fighters – and carrier landings. This is not a risk-free assignment, by any means. Nevertheless, it is a critical link in the naval aviation chain. This DID FOCUS article covers the T-45TS, and associated contracts to buy and maintain these systems, from 2006 to the end of FY 2014.

Continue Reading… »

Nothing but Netz: Used F-16s for Romania

Nov 04, 2020 04:54 UTC

Latest updates[?]: November 4/20: 3 And 4 The Romanian Air Force took delivery of two more F-16 fighters from Portugal. This is the third and fourth aircraft from a batch of five jets bought from Portugal. The last aircraft is expected to be delivered the first quarter of 2021. Once all aircraft are in the country. All 17 jets will be getting the M6XR modifications.

MIG-21 Lancer

MiG-21 ‘Lancer’

The MiG-21 is reaching the end of its service life, but it can still be effective for a little while. India’s refurbished MiG-21 ‘Bisons’ combined Russian, Indian and Israeli technology to excellent effect in the COPE India 2004 and 2005 exercises with the USAF, and there’s even a Russian-Israeli MiG-21 2000 variant that exists for general sale. Israeli companies have made something of a specialty of refurbishing both Western and Soviet fighters with modern radars, avionics, and Israeli weapons like the Python air-air missile, giving the systems new life. An all-Israeli effort was undertaken for Romania, in order to create Romania’s MiG-21 ‘Lancers’ via upgrade.

The question is what comes next. In 2005, rumor had it that the success of those efforts had led to a more ambitious fighter deal between Israel and Romania for upgraded Cheyl Ha’Avir F-16A/Bs – but that deal appears to have fizzled for unknown reasons. Other firms entered the mix, including Saab with its JAS-39 Gripen and, surprisingly, EADS’ Eurofighter. Then the USA appeared to have flown away with the fighter replacement deal – but, not so fast.

Continue Reading… »

The New Chinooks: Boeing’s Modern H-47 Heavy-Lift Helicopters

Oct 29, 2020 04:56 UTC DII

Latest updates[?]: A Royal Australian Navy (RAN) Canberra-class amphibious assault ship has embarked a Republic of Singapore Air Force (RSAF) CH-47 heavy-lift helicopter on its flight deck for the first time, marking a new level of interoperability between the two armed forces. The aircraft underwent deck landing qualification on HMAS Adelaide (L 01), the RAN’s second Canberra-class vessel, as part of Exercise ‘Sea Wader 2020’, which took place off the coast of Queensland, Australia. “The ability to operate our largest amphibious vessels with Singapore’s CH-47 Chinook helicopters means we can work together to mobilize and move personnel or supplies at sea, and enhance our combined joint capability”, said Linda Reynolds, Australia’s Minister for Defense, in a statement.

CH-47Fs Take-off

CH-47Fs take off

DII FOCUS articles offer in-depth, updated looks at significant military programs of record; this FOCUS Article covers the CH-47F/MH-47G Chinook helicopter programs, in the USA and abroad. These helicopters’ distinctive “flying banana” twin-rotor design stems from the brilliant work of aviation pioneer Frank Piasecki. It gives Chinooks the ability to adjust their positioning very precisely, while carrying a large airframe whose load capacity has made it the world’s most popular heavy-lift helicopter. The USA expects to be operating Chinooks in their heavy-lift role past 2030.

The CH-47F looks similar to earlier models, but offers a wide range of improvements in almost every aspect of design and performance. While the related HH-47’s $10-15 billion CSAR-X program win was terminated, delivery orders continue for CH-47Fs and for MH-47G Special Forces configuration helicopters. International orders or formal requests have also come in from Australia, Britain, Canada, Italy, the Netherlands, Turkey, and the UAE, with India and other countries expected to follow.

Continue Reading… »

The JAS-39 Gripen: Sweden’s 4+ Generation Wild Card

Oct 27, 2020 04:58 UTC DII

Latest updates[?]: The Swedish Air Force (SwAF) will retain a number of its Saab JAS 39 Gripen C/D fighters beyond their current planned 2026 retirement date, solidifying an earlier announced plan to make up an anticipated shortfall in Gripen E numbers. The plan, announced by the Swedish Defense Ministry in mid-October and confirmed by manufacturer Saab on October 23, is part of a wider increase in national defense spending by more than 40% between 2021 and 2025 that was revealed by Swedish defense minister Peter Hultqvist. Of the current six Gripen C/D squadrons fielded by the SwAF, four are set to transition to the Gripen E over the coming years. As revealed in Hultqvist’s latest announcement, the two outstanding squadrons will remain operational with their existing Gripen C/D aircraft.

SAAF JAS-39D, c. Gripen International

South African JAS-39D

As a neutral country with a long history of providing for its own defense against all comers, Sweden also has a long tradition of building excellent high-performance fighters with a distinctive look. From the long-serving Saab-35 Draken (“Dragon,” 1955-2005) to the Mach 2, canard-winged Saab-37 Viggen (“Thunderbolt,” 1971-2005), Swedish fighters have stressed short-field launch from dispersed/improvised air fields, world-class performance, and leading-edge design. This record of consistent project success is nothing short of amazing, especially for a country whose population over this period has ranged from 7-9 million people.

This is DID’s FOCUS Article for background, news, and contract awards related to the JAS-39 Gripen (“Griffon”), a canard-winged successor to the Viggen and one of the world’s first 4+ generation fighters. Gripen remains the only lightweight 4+ generation fighter type in service, its performance and operational economics are both world-class, and it has become one of the most recognized fighter aircraft on the planet. Unfortunately for its builders, that recognition has come from its appearance in Saab and Volvo TV commercials, rather than from hoped-for levels of military export success. With its 4+ generation competitors clustered in the $60-120+ million range vs. the Gripen’s claimed $40-60 million, is there a light at the end of the tunnel for Sweden’s lightweight fighter? In 2013 a win in Brazil started to answer that question.

Continue Reading… »
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