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Archives by category > Avionics (RSS)

CH-53K: The U.S. Marines’ HLR Helicopter Program

Feb 01, 2023 04:58 UTC DII

Latest updates[?]: Sikorsky won a $34 million modification, which exercises an option to provide validation and test tooling in support of achieving a production quantity at full rate of up to 24 CH-53K aircraft per year. Work will be performed in Salt Lake City, Utah (86%); and Stratford, Connecticut (14%), and is expected to be completed in December 2024.

Sikorsky: CH-53K from LHD

CH-53K concept

The U.S. Marines have a problem. They rely on their CH-53E Super Stallion medium-heavy lift helicopters to move troops, vehicles, and supplies off of their ships. But the helicopters are wearing out. Fast. The pace demanded by the Global War on Terror is relentless, and usage rates are 3 times normal. Attrition is taking its toll. Over the past few years, CH-53s have been recalled from “boneyard” storage at Davis-Monthan AFB in Tucson, AZ, in order to maintain fleet numbers in the face of recent losses and forced retirements. Now, there are no flyable spares left.

Enter the Heavy Lift Replacement (HLR) program, now known as the CH-53K. It aims to offer notable performance improvements over the CH-53E, in a similar airframe. The question is whether its service entry delay to 2018-2019 will come too late to offset a serious decline in Marine aviation.

Continue Reading… »

V-22 Osprey: The Multi-Year Buys

Jan 27, 2023 04:58 UTC DII

Latest updates[?]: Textron won a $113 million deal to provide for the production and delivery of 10 Multi-Engine Training System aircraft, initial spares, peculiar support equipment, instructor pilot training, and maintenance personnel training to provide intermediate and advanced training for accession into P-8, EP-3, KC-130, E-6, E-2, CMV-22 and MV-22 aircraft in support of the mission of Chief Naval Air Training for the Navy. Work will be performed in Wichita, Kansas (99%); and Corpus Christi, Texas (1%), and is expected to be completed in June 2024.

V-22 Cutaway

In March 2008, the Bell Boeing Joint Project Office in Amarillo, TX received a $10.4 billion modification that converted the previous N00019-07-C-0001 advance acquisition contract to a fixed-price-incentive-fee, multi-year contract. The new contract rose to $10.92 billion, and was used to buy 143 MV-22 (for USMC) and 31 CV-22 (Air Force Special Operations) Osprey aircraft, plus associated manufacturing tooling to move the aircraft into full production. A follow-on MYP-II contract covered another 99 Ospreys (92 MV-22, 7 CV-22) for $6.524 billion. Totals: $17.444 billion for 235 MV-22s and 38 CV-22s, an average of $63.9 million each.

The V-22 tilt-rotor program has been beset by controversy throughout its 20-year development period. Despite these issues, and the emergence of competitive but more conventional compound helicopter technologies like Piasecki’s X-49 Speedhawk and Sikorsky’s X2, the V-22 program continues to move forward. This DID Spotlight article looks at the V-22’s multi-year purchase contract from 2008-12 and 2013-2017, plus associated contracts for key V-22 systems, program developments, and research sources.

Continue Reading… »

E-2D Hawkeye: The Navy’s New AWACS

Jan 10, 2023 04:58 UTC DII

Latest updates[?]: Northrop Grumman won a $15.5 million delivery order for overhaul of power amplifier modules in support of the E-2D aircraft. All work will be completed by September 2025 with no option periods. Work will be performed in Woodland Hills, California; and Liverpool, New York. Annual working capital funds (Navy) in the full amount will be obligated at the time of award and funds will not expire at the end of the current fiscal year.
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E-2D Collage

Northrop Grumman’s E-2C Hawkeye is a carrier-capable “mini-AWACS” aircraft, designed to give long-range warning of incoming aerial threats. Secondary roles include strike command and control, land and maritime surveillance, search and rescue, communications relay, and even civil air traffic control during emergencies. E-2C Hawkeyes began replacing previous Hawkeye versions in 1973. They fly from USN and French carriers, from land bases in the militaries of Egypt, Japan, Mexico, and Taiwan; and in a drug interdiction role for the US Naval Reserve. Over 200 Hawkeyes have been produced.

The $17.5 billion E-2D Advanced Hawkeye program aims to build 75 new aircraft with significant radar, engine, and electronics upgrades in order to deal with a world of stealthier cruise missiles, saturation attacks, and a growing need for ground surveillance as well as aerial scans. It looks a lot like the last generation E-2C Hawkeye 2000 upgrade on the outside – but inside, and even outside to some extent, it’s a whole new aircraft.

Continue Reading… »

The JAS-39 Gripen: Sweden’s 4+ Generation Wild Card

Dec 20, 2022 04:54 UTC DII

Latest updates[?]: Saab and the Swedish Defence Materiel Administration (FMV) inked a contract on December 16 for Saab to conduct upgrades to Swedish JAS-39C/D fighters. The contract is valued at approximately $414 million and will run from 2023 to 2029. The contract also includes options for FMV to place additional orders for capability enhancements during 2023. The upgrade to the JAS 39 Gripen C/D fighter aircraft will include installing a new engine version to improve flight performance and a more effective electronic warfare system.

SAAF JAS-39D, c. Gripen International

South African JAS-39D

As a neutral country with a long history of providing for its own defense against all comers, Sweden also has a long tradition of building excellent high-performance fighters with a distinctive look. From the long-serving Saab-35 Draken (“Dragon,” 1955-2005) to the Mach 2, canard-winged Saab-37 Viggen (“Thunderbolt,” 1971-2005), Swedish fighters have stressed short-field launch from dispersed/improvised air fields, world-class performance, and leading-edge design. This record of consistent project success is nothing short of amazing, especially for a country whose population over this period has ranged from 7-9 million people.

This is DID’s FOCUS Article for background, news, and contract awards related to the JAS-39 Gripen (“Griffon”), a canard-winged successor to the Viggen and one of the world’s first 4+ generation fighters. Gripen remains the only lightweight 4+ generation fighter type in service, its performance and operational economics are both world-class, and it has become one of the most recognized fighter aircraft on the planet. Unfortunately for its builders, that recognition has come from its appearance in Saab and Volvo TV commercials, rather than from hoped-for levels of military export success. With its 4+ generation competitors clustered in the $60-120+ million range vs. the Gripen’s claimed $40-60 million, is there a light at the end of the tunnel for Sweden’s lightweight fighter? In 2013 a win in Brazil started to answer that question.

Continue Reading… »

Snakes and Rotors: The H-1 Helicopter Program

Dec 19, 2022 04:58 UTC DII

Latest updates[?]: Bell Textron won a $48.3 million deal, which provides for the installation of Structural Improvements and Electrical Power Upgrades Phase II Part 3 kits, as well as ground and flight test for one AH-1Z and one UH-1Y aircraft for the Navy. Work will be performed in Patuxent River, Maryland; Fort Worth, Texas; and Amarillo, Texas, and is expected to be completed in August 2025. The AH-1Z Viper is a twin-engine attack helicopter based on the AH-1W SuperCobra that features a four-blade rotor system, uprated transmission, and a new target sighting system. It has upgraded avionics, weapons, and electro-optical sensors designed to find targets at long ranges and attack them with precision weapons.

Neville Dawson: UH-1Y & AH-1Z

UH-1Y and AH-1Z
by Neville Dawson

The US Marines’ helicopter force is aging at all levels, from banana-shaped CH-46 Sea Knight transports that are far older than their pilots, to the 1980s-era UH-1N Hueys and AH-1W Cobra attack helicopters that make up the Corps’ helicopter assault force. While the tilt-rotor V-22 Osprey program has staggered along for almost 2 decades under accidents, technical delays, and cost issues, replacement of the USMC’s backbone helicopter assets has languished. Given the high-demand scenarios inherent in the current war, other efforts are clearly required.

Enter the H-1 program, the USMC’s plan to remanufacture older helicopters into new and improved UH-1Y utility and AH-1Z attack helicopters. The new versions would discard the signature 2-bladed rotors for modern 4-bladed improvements, redo the aircraft’s electronics, and add improved engines and weapons to offer a new level of performance. It seemed simple, but hasn’t quite worked out that way. The H-1 program has encountered its share of delays and issues, but the program survived its review, and continued on into production and deployment.

DID’s FOCUS articles offer in-depth, updated looks at significant military programs of record. This article covers the H-1 helicopter programs’ rationales and changes, the upgrades involved in each model, program developments and annual budgets, the full timeline of contracts and key program developments, and related research sources.

Continue Reading… »

UH-72 Lakota Light Helicopter Lands Airbus in US Defense Market

Dec 12, 2022 04:58 UTC DII

Latest updates[?]: Airbus US Space & Defense won a $297.5 million modification for UH-72 Lakota contractor logistics support and engineering services. Work will be performed in Grand Prairie, Texas, with an estimated completion date of December 31, 2023. The UH-72A Lakota is a light utility helicopter specifically designed to meet the requirements of the US Army. The UH-72A Lakota helicopters were acquired to replace the UH-1H Iroquois and OH-58 A/C Kiowa helicopters.

UH-72As MEDEVAC

UH-72As: MEDEVAC

DID’s FOCUS articles offer in-depth, updated looks at significant military programs of record. This is DID’s FOCUS Article regarding the US Army’s Light Utility Helicopter program, covering the program and its objectives, the winning bid team and industrial arrangements, and contracts.

The US Army’s LUH program will finish as a 325 helicopter acquisition program that will be worth about $2.3 billion when all is said and done. It aimed to replace existing UH-1 Hueys and OH-58 Kiowa utility variants in non-combat roles, freeing up larger and more expensive UH-60 Black Hawk helicopters for front-line duty. In June 2006, a variant of Eurocopter’s EC145 beat AgustaWestland’s AB139, Bell-Textron’s 412EP Twin Huey, and MD Helicopters’ 902 Explorer NOTAR (No Tail Rotor) design. The win marked EADS’ 1st serious military win in the American market, and their “UH-145” became the “UH-72A Lakota” at an official December 2006 naming ceremony.

Eurocopter has continued to field new mission kits and deliver helicopters from its Mississippi production line, while trying to build on their LUH breakthrough. A training helicopter win will keep the line going for a couple more years…

Continue Reading… »

AH-64E Apache Block III: Evolving Battlefield Roles

Sep 13, 2022 04:54 UTC DII

Latest updates[?]: The Polish Ministry of National Defence has sent a letter of request to the United States government to buy 96 Boeing AH-64E Apache attack helicopters for the nation’s armed forces. Deputy Prime Minister and Polish Defence Minister Mariusz B?aszczak unveiled the planned purchase following a meeting with his US counterpart, Defense Secretary Lloyd Austin, which took place on September 8 in Ramstein, Germany.

AH-64D helos Afghanistan

AH-64 in Afghanistan

The AH-64 Apache will remain the US Army’s primary armed helicopter for several more decades, thanks to the collapse of the RAH-66 Comanche program, and the retirement sans replacement of the US Army’s Armed Reconnaissance Helicopter (ARH). Apaches also serve with a number of American allies, some of whom have already expressed interest in upgrading or expanding their fleets.

The AH-64E Guardian Block III (AB3) is the helicopter’s next big step forward. It incorporates 26 key new-technology insertions that cover flight performance, maintenance costs, sensors & electronics, and even the ability to control UAVs as part of manned-unmanned teaming (MUT). In July 2006, Boeing and U.S. Army officials signed the initial development contract for Block III upgrades to the current and future Apache fleet, via a virtual signing ceremony. By November 2011, the 1st production helicopter had been delivered. So… how many helicopters will be modified under the AH-64 Block III program, what do these modifications include, how is the program structured, and what has been happening since that 2006 award? The short answer is: a lot, including export interest and sales.

Continue Reading… »

US Carrier Pilots’ T-45 Training System

Aug 19, 2022 04:58 UTC DII

Latest updates[?]: Rolls-Royce won a $1 billion deal, which provides intermediate, depot-level maintenance and related logistics support for approximately 210 in-service T-45 F405-RR-401 Adour engines in support of the US Navy. Work will take place in. Mississippi, Texas, Florida and Maryland. Estimated completion will be in July 2027.

T-45s on Carrier

Do you feel lucky…?

The T-45 Training System includes T-45 Goshawk aircraft, advanced flight simulators, computer-assisted instructional programs, a computerized training integration system, and a contractor logistics support package. The integration of all 5 elements is designed to produce a superior pilot in less time and at lower cost than previous training systems.

The US Navy uses the Hawk-based T-45TS system to train its pilots for the transition from T-6A Texan II/ JPATS aircraft to modern jet fighters – and carrier landings. This is not a risk-free assignment, by any means. Nevertheless, it is a critical link in the naval aviation chain. This DID FOCUS article covers the T-45TS, and associated contracts to buy and maintain these systems, from 2006 to the end of FY 2014.

Continue Reading… »

Canada’s CH-148 Cyclones: 4th Time Lucky?

Dec 07, 2021 04:58 UTC

Latest updates[?]: Cracks have been found on the tails of Canada’s CH-148 fleet, the problem affects 19 out of the 23 helicopters. The issue surfaced on November 26 when one of the helicopter underwent scheduled maintenance and the cracks were discovered. Subsequent checks on three more rotorcraft also found cracks on those aircraft. So far only two were unaffected and two more are yet to be inspected.

H-92/ CH-148

CH-148 Cyclone

Canada’s Maritime Helicopter Replacement Program has been a textbook military procurement program over its long history. Unfortunately, it has been a textbook example of what not to do. While Canada’s 50-year old Sea King fleet aged and deteriorated to potentially dangerous levels, political pettiness and lack of concern turned a straightforward off-the-shelf buy into a 25+ year long odyssey of cancellations, lawsuits, rebids, and more. Eventually, the Canadian military settled on Sikorsky’s H-92 Superhawk as the basis of its new CH-148 Cyclone Maritime Helicopter, which will serve from the decks of Canada’s naval ships and bases.

The civilian S-92 has gone on to some commercial success. To date, however, Canada has been the H-92’s only military customer – with all of the associated systems integration and naval conversion burdens that one would expect. After a long series of badly missed milestones and delivery delays, there are also deeper questions being raised concerning both the machines’ fitness, and DND’s conduct of the program as a whole. This article covers the rationale for, history of, and developments within Canada’s Maritime Helicopter Program.

Continue Reading… »

The Saudis’ American Shopping Spree: F-15s, Helicopters & More

Apr 21, 2021 04:56 UTC DII

Latest updates[?]: The Advanced Electronics won a contract modification for the F-15 Royal Saudi Air Force (RSAF) Electronic System Test Set (ESTS). Services acquired under this effort are to provide the RSAF with an upgraded ESTS. The RSAF currently uses an A31U18240-2 ESTS configuration, and this shall provide the scope to upgrade and install the A31U18240-3 and A31U18240-4 configuration (frequently referred to as -3 and -4, respectively), as well as familiarization training, regression testing, and travel. Work will be performed at the RSAF Central Maintenance Facilities within the Kingdom of Saudi Arabia; the Science and Engineering facility in Huntsville, Alabama; and Robins Air Force Base, Georgia, and is expected to be completed April 16, 2021.

F-15S

F-15S & weapons

In October 2010, talks that Saudi Arabia was negotiating a $30-60 billion arms package with the USA were made official with a full multi-billion request that included 84 F-15 Strike Eagles to replace the Kingdom’s Tornado strike aircraft and/or F-15A-D fighters, upgrades for another 70 planes, about 132 UH-60 Black Hawk utility and AH-64 attack helicopters, and armaments to equip them.

This article looks at those requests, their tie-ins, the issues that are part of these potential deals, and related follow-on requests. As is often the case with DSCA announcements, years can pass between the requests and the signed contracts, but these contracts have started to roll in, alongside other significant buys.

Continue Reading… »
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