Counterfeit Chinese Electronics Redux; AESA & GBU-39 Suspect

On Sept 30/08, “The USA’s National Cybersecurity Initiative” focused on the belated but growing reaction to recent uses of cyber-attacks as an adjunct to warfare, and by the growing rate of attempted intrusions into American systems from countries like China. “Secure Semiconductors: Sensible, or Sisiphyean?” discussed the growing realization within the US military that massive use of commercial electronics, coupled with the complexity of modern chip designs, made it very difficult to be sure that “backdoors” and other security flaws weren’t being inserted into high-end American defense equipment. It’s a difficult conundrum, because commercial chips offer orders of magnitude improvements in cost and performance. Hence DARPA’s “Trust in IC” program, which hopes to crack the problem and offer the best of both worlds.

On Oct 2/08, Business Week’s in-depth article “Dangerous Fakes” claimed that a key component of the silicon security threat might be even simpler:

“The American military faces a growing threat of potentially fatal equipment failure – and even foreign espionage – because of counterfeit computer components used in warplanes, ships, and communication networks. Fake microchips flow from unruly bazaars in rural China to dubious kitchen-table brokers in the U.S. and into complex weapons. Senior Pentagon officials publicly play down the danger, but government documents, as well as interviews with insiders, suggest possible connections between phony parts and breakdowns… Potentially more alarming than either of the two aircraft episodes are hundreds of counterfeit routers made in China and sold to the Army, Navy, Air Force, and Marines over the past four years. These fakes could facilitate foreign espionage, as well as cause accidents. The U.S. Justice Dept. is prosecuting the operators of an electronics distributor in Texas – and last year obtained guilty pleas from the proprietors of a company in Washington State – for allegedly selling the military dozens of falsely labeled routers… Referring to the seizure of more than 400 fake routers so far, Melissa E. Hathaway, head of cyber security in the Office of the Director of National Intelligence, says: “Counterfeit products have been linked to the crash of mission-critical networks, and may also contain hidden ‘back doors’ enabling network security to be bypassed and sensitive data accessed…”

Update

August 19/15: A Chinese company has been accused of selling counterfeit Active Electronically Scanned Array (AESA) radar systems, using a design taken from Israel’s Elta Systems. NAV Technology Company is believed to be selling a version of Elta Systems’ EL/M-2052 system, an airborne fire control radar capable of tracking dozens of targets simultaneously. The company also offers other products thought to be taken from US designs, including a copy of the GBU-39 precision munition.

Eurofighter’s Rough Ride in Austria Continues

In 2003, Austria signed a EUR 2 billion contract to receive 18 EADS Eurofighters plus required support (just over $2.5 billion, or about $140 million per plane). The aircraft were already under construction in Germany when the 2006 election results forced the leftist SPO party, whose campaign promises included canceling the fighter deal, into the Austrian government coalition.

That shift led to a fraught series of negotiations within Austria, and then with EADS. The 2 sides played a game of billion-dollar chicken, leading to a settlement in 2007. The Eurofighter’s rough ride in Austria seemed to be over with delivery of the 15th and final aircraft in 2009, but controversies continue.

Australia’s Hazard(ous) Frigate Upgrades: Done at Last

The FFG-7 Oliver Hazard Perry Class frigates make for a fascinating defense procurement case study. To this day, the ships are widely touted as a successful example of cost containment and avoidance of requirements creep – both of which have been major weaknesses in US Navy acquisition. On the other hand, compromises made to meet short-term cost targets resulted in short service lives and decisions to retire, sell, or downgrade the ships instead of upgrading them.

Australia’s 6 ships of this class have served alongside the RAN’s more modern ANZAC Class frigates, which are undergoing upgrades of their own to help them handle the reality of modern anti-ship missiles. With the SEA 4000 Hobart Class air warfare frigates still just a gleam in an admiral’s eye, the government looked for a way to upgrade their FFG-7 “Adelaide Class” to keep them in service until 2020 or so. The SEA 1390 project wasn’t what you’d call a success… but Australia accepted their last frigate in 2010, and the 4 remaining ships will serve until 2020.

C-40 Clippers Hitting Their Stride, Despite Past Controversy

The 737 based C-40 Clipper represents a substantial upgrade over the 1970s-era, DC-9 based C-9 Skytrains and 727-based C-22Bs that have performed its transport roles to date. The C-9s are still in service with the US Naval Reserve and USAF, but they’re expected to be be phased out as the C-40s take up the load. Meanwhile, concern has been expressed about the funding levels for this replacement program, as well as the USAF and US Navy C-9 fleet’s continued durability. The USAF’s C-9A models are of particular concern.

The C-40 comes in 3 variants; the C-40A is a Navy aircraft, while its counterpart C-40C and executive/ VIP C-40Bs are USAF planes. The USAF’s C-40 leasing contracts have been a source of some controversy, but the program has continued, alongside Air Force and Navy buys.

Procurement Nadir: India’s Murky, Messed-Up Howitzer Competitions

India has marked over $4 billion worth of artillery projects to purchase several hundred new 155mm howitzers. They are intended to supplement India’s dwindling artillery stocks, while out-ranging and out-shooting Pakistan’s self-propelled M109 155mm guns. It seemed simple enough, and in the main towed artillery competition, BAE Systems Bofors had been competing against systems from Israel’s Soltam and Denel of South Africa.

Unfortunately, India’s 2 towed howitzer competitions, and its 2 self-propelled artillery procurements, have mostly served as cautionary tales. If the stakes weren’t so high, they’d qualify as farce. The simple process of buying off-the-shelf artillery guns has become a decades-long affair filled with legal drama, accusations of corruption, and multiple re-starts – but not one new gun. Competitions are declared, and canceled, again and again. One is on its 5th iteration. Another is on its 3rd. Meanwhile, India’s stock of operational 155mm FH77 howitzers has dwindled to around 200, and their last successful artillery buy was over 2 decades ago. Is there an end in sight to any of these competitions? Or a potential winner?

The USCG’s Legend Class National Security Cutters

The Legend Class National Security Cutters were the largest ships in the The US Coast Guard’s massive $25 billion Deepwater meta-program, and served as its flagship in more ways than one. The 418 foot, 4,400 ton ships will be frigate-sized vessels with a 21 foot draughts, and are rather larger than the 379 foot, 3,250 ton Hamilton Class High Endurance Cutters (HECs) they will replace. Controversies regarding durability and potential hull fatigue, as well as significant cost overruns, have shadowed the new cutter’s construction. The program has survived, and is pushing toward its end in a few years – but will the number of ships bought be enough to help the USCG?

This DID FOCUS Article covers the Legend Class cutters’ specifications, program history, and key events…

The Odyssey: Greece’s U-214 Submarine Order

On Monday Sept 21/09, ThyssenKrupp Marine informed the Greek Minister of Defence that it was canceling “The Archimedes Project” contract for 4 U-214 diesel-electric submarines with Air-Independent Propulsion technology, because the government’s payments had remained underwater for too long. That development was the just the latest chapter in a long and continuing saga. If the issue remains unresolved, or arbitration results in termination payments but no delivery, Greece could find itself without a submarine force.

Accumulated payment arrears were over EUR 520 million (then $767 million), and so ThyssenKrupp and its subsidiary Hellenic Shipyards sought international arbitration, in order to recover some of the payments due under its contract. A resolution was arrived at, but failed execution by Hellenic Shipyards has left Greece’s future submarine fleet in limbo, even as investigations and trials are sending former Greek officials to court and to jail for corruption associated with the purchase.

The USA’s M4 Carbine Controversies

The 5.56mm M-16 has been the USA’s primary battle rifle since the Vietnam war, undergoing changes into progressive versions like the M16A4 widely fielded by the US Marine Corps, “Commando” carbine versions, etc. The M4 Carbine is the latest member of the M16 family, offering a shorter weapon more suited to close-quarters battle, or to units who would find a full-length rifle too bulky.

In 2006 an Army solicitation for competitive procurement of 5.56mm carbine designs was withdrawn, once sole-source incumbent Colt dropped its prices. The DoD’s Inspector General weighed in with a critical report, but the Army dissented, defending its practices as a sound negotiating approach that saved the taxpayers money. As it turns out, there’s a sequel. A major sequel that has only grown bigger with time.

The M4/M16 family is both praised and criticized for its current performance in the field. In recent years, the M4 finished dead last in a sandstorm reliability test, against 3 competitors that include a convertible M4 variant. Worse, the 4th place M4 had over 3.5x more jams than the 3rd place finisher. Was that a blip in M4 buys, or a breaking point? The Army moved forward with an “Individual Carbine” competition, but as the results started to show the M4 again lagging – even with ammunition changed to a round specially formulated to make the M4 shine – the Army abruptly stopped the process once again, stating that the performance superiority of the competing gun was not better to a degree making it worthwhile. The Army stated after the tests that only a result that was twice as good as the existing gun’s performance would signify an actionable performance difference.

More recently, the Marines have considered adding
various after-market upgrades to the platform in order to increase accuracy, learning from the private sector and competitive shooting circuit what appears to be providing the best bang.

Scorpene’s Sting: Malaysia’s Bribery & Murder Scandal

The Franco-Spanish Scorpene diesel-electric attack submarine competes on the global market against an array of competitors, especially ThyssenKrupp HDW’s U209/212/214 family. In June 2002, the Malaysian government signed a EUR 1 billion contract with Armaris (now DCNS) and Spanish naval shipbuilder Izar (now Navantia) for 2 SSK Scorpenes and associated support and training. Both submarines have been delivered to Malaysia, though there have been some technical problems. Which pale in comparison to the deal’s other problems.

Within Malaysia, the sale has been compromised by an ongoing trial and set of legal actions around the public kidnapping and private execution of Mongolian modeling student, translator, and paramour Altantuya Shaariibuu. Full and impartial accountability for public figures is not a prominent feature of Malaysian justice, but French Journalist Arnaud Dubus added to the pressure with a March 5/09 report in France’s Liberation, “Un cadavre très dérangeant: L’étrange affaire du meurtre d’une interprète mongole qui gène le pouvoir en Malaisie” (Page 30-31). It named very prominent names, offered details, and revealed the contents of documents that Malaysian courts had refused to admit. A subsequent bribery investigation by French authorities has led to the emergence of even more documents, and the scandal is becoming a significant presence in Malaysian politics.

Harris Corp. Rising as Tactical Radio Market Grows

Falcon II Multiband

After the bell last Thursday, Harris Corp. raised its revenue and per-share earnings forecast for fiscal year 2006, citing higher-than-expected orders for its Falcon II tactical radios. Harris said the U.S. military was moving toward deploying more mobile and self-sufficient units that rely on radios and that demand is rising in the Middle East, Central Asia, and Africa. Pakistan, for instance, awarded a $68 million contract for Falcon-II tactical multi-band radios in February 2005.

Meanwhile, new analysis from Frost & Sullivan’s “Aerospace and Defense Group, U.S. Tactical Military Communications Markets” reveals that Department of Defense (DoD) spending for tactical communications was $4.78 billion in 2004 and predicts $5.68 billion by 2010.