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Total Eclypse for Aircraft Wiring Issues

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RTS-501 tester
Testing, testing…
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Perhaps you’ve had this experience with your car. A warning light goes on intermittently, or another system doesn’t seem to operate reliably. The car goes in to the mechanic, where it may or may not display any symptoms. Repeat as required. Eventually, the dreaded diagnosis is given: electrical issues. The problem may or may not be consequential. The fix will be uncertain. The experience will be maddening.

For a military pilot and their maintenance crew, electrical issues are inherently more serious – but no less maddening. Few of us can afford to pay a mechanic for 24 hours of work in order to diagnose an electrical fault, but militaries often do so. Now consider the long-term effects on wiring from the constant airframe vibrations produced by high-energy turbines, and the buffeting produced by travel at several hundred miles per hour. Especially in a machine that may be 30 years old or more, while still possessing some of its original wiring.

As military aircraft fleets continue to age, wiring diagnosis and product improvements will be critical. The F-35 Joint Strike Fighter program is beginning to introduce production innovations involving self-diagnostic wiring, but what about existing aircraft without a full wiring refit? Enter a US NAVAIR project, and a product made by Eclypse International…

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The USA’s 2005-2009 Multi-Year Hornet Procurement Contract

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AIR F-18F
F/A-18F Super Hornet
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The US Navy flies the F/A-18 E/F Super Hornet, and has just taken delivery of its first operational EA-18G Growler electronic warfare & strike aircraft. These buys are actually managed out of a common multi-year procurement (MYP) contract, which also manages many of the EA-18G’s support costs since it’s derived from the Super Hornet and many of the required maintenance items are common to both planes. The contract covers 42 aircraft per year, split between Super Hornets and EA-18Gs, with a variation quantity clause permitting up to 6 additional aircraft per year under the same terms. FY 2008 marks year 4 of the 5-year MYP-II contract.

DID already has an EA-18G FOCUS Article; we will be using this entry to cover the Super Hornet MYP program’s budgets, and this article has been updated to include all announced contracts since MYP-II began. The latest entry is a $600+ million contract for 16 F/A-18F and EA-18G airframes…

Stiletto Stealth Ships: Look Different. Ride Different. Buy Different

Related Stories: Americas - USA, Coastal & Littoral, Design Innovations, Forces - Special Ops, New Systems Tech, Procurement Innovations, Project Successes, Small Business, Surface Ships - Combat, Surface Ships - Other, Testing & Evaluation, Transformation

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M-Ship Stiletto
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DID has covered the late Vice-Admiral Cebrowski’s legacy at the Pentagon’s Office of Force Transformation. With the formal roll-out of the 88-foot Stiletto stealth ship and its cutting-edge “M-Hull” wave-damping design, that legacy takes another step forward. The Stiletto is part of Project WolfPac, which aims to test new concepts of shallow-water and riverine warfare organized around swarms of smaller, affordable ships linked by communications. The Stiletto can slip into shallow waters, launching inflatable boats and even UAVs while serving as a communications hub via its “electronic keel.” Best of all, the M-Hull significantly reduces the pounding its occupants take from waves – poundings that often result in back injuries that cut careers short, or leave sailors with lingering disabilities in later life.

After a long, drawn-out testing period, the ship is finally being given a chance to silence doubts about its ability to stand up to open sea conditions. It has been deployed – with a crew of Army mariners to operate it…

  • The Stiletto Program
  • Contracts and Key Events
  • Appendix A: M-Hull Technology – From Venice to Victory
  • Appendix B: Additional Readings

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US Army Awards Top 10 Inventions of 2007

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MIL_US_Army.jpg

Militaries tend to reflect their national cultures in various ways, and Americans have always been inveterate tinkerers and inventors. It’s a streak that runs deep in the culture, as even a casual glance at America’s late night TV will confirm. DID features offer a number of cases in point on the military side of things, including the Chavis turret, Hummer mine-rollers, door-ripping Rat Claws, et. al.

The American political-military-industrial complex has a mixed record when it comes to putting these kinds of innovations in the hands of people on the front lines. On the other hand, the current war has offered an illuminating side by side comparison of the American system vs. other militaries. Despite its size, the American system compares well, thanks in part to agencies like the Army’s Rapid Equipping Force. Another source of encouragement is the Army’s annual “Top 10 inventions” recognition program, which began in 2002.

DID has covered this programs winners over the past 2 years [2005 | 2006], which ranged from modified M113 APCs to wound dressings with built-in blood clotting agents. In June 2008, a new set of winners were announced. Presenting, the US Army’s Top 10 inventions of 2007…

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JDAM: A GPS-INS Add-on Adds Accuracy to Airstrikes

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B-2 drops JDAM
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Precision bombing has been a significant military goal since the invention of the Norden bomb sight in the 1920s, but its application remained elusive. Over 30 years later, in Vietnam, the destruction of a single target could require 300 bombs, which meant sending an appropriate number of fighters or bombers into harm’s way to deliver them. Even the 1991 Desert Storm war with Iraq featured unguided munitions for the most part; the US Air Force did use some laser and TV-guided weapons like Paveway bombs and Maverick missiles, but they were very expensive and only effective in good weather. If precision bombing was finally to become a reality throughout the Air Force, a new approach would be needed.

The Joint Direct Attack Munition (JDAM) became that alternative, an engine of military transformation that was also a model of procurement transformation. The DID FOCUS Article looks at the transformational history of the JDAM program, the ongoing efforts to bring its capabilities up to the level of weapons like Israel’s Spice, and the contracts issued under the JDAM program and its derivatives. The latest news is a new international customer for laser JDAM…



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The Wonders of Link 16 For Less: MIDS-LVTs (updated)

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Link 16 Display
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Jam-resistant Link-16 radios automatically exchange battlefield information – particularly locations of friendly and enemy aircraft, ships and ground forces – among themselves in a long-range, line-of-sight network. For example, air surveillance tracking data from an Airborne Warning and Control System (AWACS) aircraft can be instantly shared with fighter aircraft and air defense units. More than a dozen countries have installed Link 16 terminals on over 19 different land, sea, and air platforms, making it an interoperability success story.

While recent advancements may make AESA radars the future transmitters of choice, Link 16 is the current standard. The Multifunctional Information Distribution System-Low Volume Terminals (MIDS LVTs) were developed by a multinational consortium to provide Link 16 capability at a lower weight, volume and cost than the Joint Tactical Information Distribution System (JTIDS). This DID focus article describes the program, and covers international contracts associated with it. It will be updated and backfilled as time goes on.

The latest award is a contract for some of the new MIDS-JTRS terminals…

NH90: Europe’s Medium Helicopter Contender

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NH90 TTH and NH90 NFH
NH90: TTH & NFH
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The NH90 helicopter emerged from a NATO requirement that created NATO’s own helicopter development and procurement agency in 1992 and, at almost the same time, the consortium to build the hardware – NHIndustrie (62.5% EADS Eurocopter, 32.5% AugustaWestland, and 5% Stork Fokker). It was originally developed to fit between light naval helicopters like AW’s Lynx and Eurocopter’s Panther, and medium-heavy naval helicopters like the European EH101. A quick look at the NATO Frigate Helicopter design showed definite possibilities as a troop transport helicopter, however, and soon the NH90 project had branched into 2 versions, with more to follow. The nearest equivalent would be Sikorsky’s popular H-60 Seahawk/ Black Hawk family, but the NH90 includes a set of innovative features that give it some distinguishing selling points.

While battlefield damage to composite airframes can be more difficult to repair in the field, the combination of corrosion-proofing, lower maintenance, greater troop or load capacity, and the flexibility offered by that rear ramp have made the NH90 a popular global competitor. Orders currently stand at 507 machines, on behalf of 14 nations. This is DID’s FOCUS Article, offering an in-depth look at the multi-national NH90 program, its customers, and its chronology from 1995 to the present day.

During that time, the NH90 has become a sales success – but as many business people discover the hard way, success can be almost as dangerous as failure. NH Industries has had great difficulty ramping up production fast enough to meet promised deliveries, which has left several buyers upset at their lack of operational helicopters. The most recent announcement involves engine choices by 3 of the helicopter’s new orders…


Sniping at US Forces Beginning to Boomerang

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Boomerang System
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Sniper attacks are an ongoing problem/ opportunity in any urban conflict, which is tailor made for the practice. The bad news is that most future conflicts and even peacekeeping operations can be expected to spend a lot of time in urban settings.

Western armies tend to field much better snipers than their enemies do, and the results show. Nevertheless, better support for those snipers, and for non-specialist troops under fire, offers those armies a critical new asset that gives them an edge. The question is, how to accomplish that in a way that provides immediate results, and is reliable?

A number of solutions have been developed over the past few years, some of which are also working to reduce crime in American neighborhoods – another urban setting that sometimes features opponents with AK-47s. On the front lines abroad, the most widely deployed system comes from BBN Solutions LLC in Cambridge, MA, who helped invent the Internet. Enter a system called Boomerang…

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$1.1B to Boeing for KC-135 Tanker Maintenance

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AIR KC-135 Refuels Norwegian F-16 Afghanistan Nordetman
KC-135 & RNoAF
F-16, Afghanistan
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While Team Boeing and EADS Airbus/Northrop Grumman duke it out for the USA’s $20-30 billion KC-X order of about 175 aerial tankers with secondary cargo capacity, the existing KC-135 fleet still needs to be maintained. Based on the 707 airliner’s initial designs, the KC-135s first entered service in 1954, and they were delivered until 1965. Despite their age, they remain the mainstay of the USA’s aerial tanker fleet as it helps fighters make long-distance flights, keeps US and foreign combat air patrols on station, refuels transports on their way to remote destinations, and generally makes long-range force projection possible.

Unforseen mechanical issues and the accompanying fleet groundings would create a crippling bottleneck in this defining array of American airpower capabilities, which is why KC-X was designated as the USAF’s highest procurement priority. Meanwhile, the KC-135s need to be well and carefully maintained in order to avoid that bottleneck. Which is why Boeing has just received a $1.1 billion, 10-year contract to maintain the USAF’s KC-135 fleet. It doesn’t follow the advanced “we pay for flying planes” model being implemented for Britain’s 707-based E-3D Sentry AWACS fleet, its VC10 aerial tankers, et. al.

Even so, this contract’s size, the American fleet’s importance, and the convoluted contract history that has led to the current GAO ruling, all make attention to its details worthwhile. Extremely unusual language in the GAO’s decision even raised questions of potential foul play. In the wake of the decision sustaining the contract protest, the USAF awarded the contract to Boeing again. Now the GAO has ruled on the second protest from Pemco/AAII…

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Double-Jointed & Popular: The Bv Family of Infantry Support Vehicles (updated)

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A Viking comes ashore
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The BvS-10 is the successor to the wildly popular Bv206, 11,000 of which have been sold to 40 countries around the world – including the USA (M978). It is in use in both Britain and the Netherlands as a key armored vehicle for their respective Marines, and is under evaluation elsewhere. Singapore has developed and manufactured an improved variant of its own called the Bronco ATTC, and Finland and Norway also have their own local Bv-206 variants.

What makes this unusual-looking vehicle family so popular? They aren’t like Hummers or similar wheeled mainstays. They aren’t full armored personnel carriers, either – they’re armored, but Bv family vehicles can’t take the kind of punishment that a Bradley or LAV can absorb. Instead, the secret to their success lies in a remarkable all-terrain capability, and their ability to fill a rare and critical role: air-portable and amphibious infantry enhancement.

These success factors are discussed below, along with contracts and key developments related to this vehicle family. The latest development involves a bulletin from the Dutch, who are finding that they need to fix some issues with the BvS-10 Vikings headed for duty in Chad…