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Germany: EUR 520M to Upgrade 40 CH-53G Helicopters

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Heer CH-53G
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From 1971-1975, 110 “CH-53G Mittlerer Transporthubschrauber” derivatives of the CH-53D Sea Stallions were built in Germany. Though they share the CH-53E’s ability to lift medium-heavy loads, including up to 2 of Germany’s Wiesel armored infantry support vehicles, the CH-53Gs lack the 3rd engine and additional features of the improved CH-53E Super Stallions operated by the US Marine Corps since 1981. A 2002 decision set a goal of 80 CH-53G and CH-53GS helicopters in the German Army via modernization and life extension projects.

Which leads us to the current modernization project, even as Germany and France prepare their European Heavy-Lift Helicopter project for introduction around 2020…

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CH-53G delivers VBL
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Eurocopter’s German Army Helicopter Assistance Center in Donauworth already has an order to retrofit of a total of 82 CH-53Gs. They will completely replace these helicopters’ 35 year old electrical systems, while addressing airframe fatigue and extending the helicopters’ design life from 6,000 to 10,000 flight hours.

Measures to maintain airworthiness for Instrument Flight Rules (IFR) flight are also underway, and on Feb 14/07, Germany’s Federal Office for military technology and procurement (BWB) awarded EADS Eurocopter a EUR 520 million (currently about $685 million) contract to modernize just 40 of the 80 CH-53G/GS medium-heavy transport helicopters left in the army fleet. See Defense Aerospace’s BWB release translation. In May 2008, another 6 helicopters were added to that program.

The improvement package is broadly focused on avionics (supplied by Rockwell Collins) and self-protection. It includes airframe fatigue modifications as part of the larger program, new communications, data transmission, navigation, a civilian-standard flight management system, an autopilot, forward-looking infrared to improve night mission options, a new EloKa electronic warfare system for self-protection, and an additional internal fuel tank to extend range.

The modernization work will be complete in 2013, and is designed to ensure that the upgraded CH-53GAs will remain able to carry out their missions until the helicopters are replaced. It will also make them operationally compatible with Germany’s new NH90 TTH troop transport and Tiger UHT/HAC attack helicopters.

UPDATES:

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CH-47F CAAS
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May 28/08: At the ILA International Aerospace Exhibition, the German Federal Office for Defence Technology and Procurement (BWB) and Eurocopter Deutschland GmbH signed a EUR 24 million ($36 million) contract to retrofit 6 more CH-53G transport helicopters with ballistic self
protection and specific mission equipment. Eurocopter Deutschland was chosen as the main contractor for this task. but much of this order will be spent with “medium-sized German equipment manufacturers.”

The American Eurocopter release says that the German Army will take delivery of the helicopters between May and November 2009. It adds that:

“The order aims to close some of the operational gaps that currently exist in part of the German Army’s fleet of CH53G helicopters, in particular to the defensive mission equipment for protecting the crews and helicopters while flying missions.”

Aug 27/07: A Rockwell Collins release announces a contract from Eurocopter Deutschland to develop a German Avionics Management System (GAMS) for the German Army CH-53G helicopter, with the first 2 qualification/ verification aircraft scheduled for delivery in mid-2009. A majority of GAMS development and production will take place at Rockwell Collins Deutschland located in Heidelberg, Germany.

The GAMS will be based on the Rockwell Collins’ Common Avionics Architecture System (CAAS) developed for US Special Operations Command, and integrated into new regular Army platforms like the CH-47F Chinook and the ARH-70A. This system will provide a modular open system architecture (OSA) cockpit with mission management system that includes a flight management system, new navigation sensors, 5 displays, and a communication suite tailored and adapted specifically to German Army requirements.